background image

Configuring an Area Sensor

Finish

Set Pass Count

Start

Use Manual Trigger to Test 

Range of Good and Bad 

Parts

Select ROI Type and 

Adjust

Adjust Intensity Range

Adjust Area Range

NOTE: Make sure you test a
range of samples checking that
the "worst" good part passes, and
the "best" bad part fails.

The flow chart at left provides an overview of the steps to setting up an inspection on the iVu TG
sensor as an Area sensor.

1. Make sure you have a good part to use for the inspection setup. Normally, the part being in-

spected is centered in the field of view with the feature of interest surrounded by the Region of
Interest (ROI), the blue rectangle. The ROI can be rotated and resized, and is red when selec-
ted for adjustment.
 

 

2. Adjust the ROI so that the part is within the ROI. The pattern will be highlighted in green.

NOTE: When running an Area inspection, the sensor will only
find objects within the ROI.

3. Set the following parameters:

• Intensity Range is the range of gray scale values the sensor should look for. To set the

Intensity Range, use the eye dropper on the left of the screen to select the target feature,
then use the slider bar at the bottom of the display to fine-tune the selection. As the slider
bar is moved, green highlighted areas indicate objects the sensor finds and counts. The
objects colored yellow are found, but filtered out (that is, not counted) because the objects
fall outside of the Area Range.
 

 

• The Area Range is used to set the size limits of a feature of interest. Use the slider bar at

the bottom of the display to select the range. Areas are measured by counting pixels. For
example, a rectangular feature that is 100 pixels wide by 200 pixels tall will have an area
of roughly 20,000 pixels.

4. The Minimum Pass Count is the minimum number of parts, labels, or features expected to

fall within the specified criteria; the Maximum Pass Count is the maximum number expected
to fall within the specified criteria. These settings are used to determine the pass or fail result
of the inspection.

5.

 Use the Manual Trigger, located in the lower-right corner of the screen, to test good

and bad parts. Adjust settings as necessary and retest.

Rev. C

www.bannerengineering.com - tel: 763-544-3164

11

Summary of Contents for iVu TG

Page 1: ...iVu TG Quick Start Guide Rev C 10 3 2011 143367...

Page 2: ...with Integrated Display 5 Cable Connections for the iVu TG with a Remote Display 5 Demo Mode 7 Sensor Types 7 Selecting a Sensor Type 7 Acquiring a Good Image 8 Configuring an Area Sensor 11 Configur...

Page 3: ...entation is available on the Product CD Datasheets iVu TG Datasheet iVu TG Remote Display iVu Series Remote Display Datasheet Other iVu TG Sensor Reference iVu TG Communications Guide iVu TG User s Ma...

Page 4: ...allow the sensor to be mounted either perpendicular to the part or at an adjustable angle Available iVu Brackets SMBIVURAL SMBIVURAR SMBIVUU Thread three M4 x 4mm screws through the bracket into the m...

Page 5: ...een Output 2 Output NOTE Microlens models show C Mount model connections are identical Cable Connections for the iVu TG with a Remote Display The cable connections on the iVu sensor are shown below an...

Page 6: ...External Trigger Input 5 Gray Remote Teach Input 1 White Output 1 Output 8 Red Ready Output 4 Yellow Strobe Out 5V dc only Output 3 Green Output 2 Output 9 Orange Not used N A 10 Light Blue Not used N...

Page 7: ...s normal operating mode with default settings NOTE You may return to Demo Mode any time by going to Main Menu System Sensor Type and select ing Demo Mode Sensor Types The iVu TG sensor includes three...

Page 8: ...background Depending on the target this may mean the integral ring light is not the best choice and other Banner lights should be consid ered Adjust the mounting angle to provide the clearest image o...

Page 9: ...il the Focus Number peaks NOTE Turning the Focusing Window counter clockwise focuses on closer objects while turning the Focusing Window clockwise focuses on more distant objects 3 Once the best image...

Page 10: ...the focus until the Focus Number peaks 3 Replace the Lens Enclosure on the camera C Mount Models D C A B E C A C Mount Lens B Lens Enclosure C Retainer Ring optional D Filter optional E Filter Retain...

Page 11: ...ok for To set the Intensity Range use the eye dropper on the left of the screen to select the target feature then use the slider bar at the bottom of the display to fine tune the selection As the slid...

Page 12: ...ges within the ROI The Sensitivity value helps account for light varia tions that might affect how well the sensor detects edges The Sensitivity scale is from 0 to 100 where 0 means least sensitive an...

Page 13: ...he reference part or label The Percent Match scale is from 0 to 100 where 0 is the most tolerant and 100 is the least tolerant Move the slider to the left or to the right to adjust the setting For the...

Page 14: ...ary edge and the second edge moves and rotates in relation to this primary edge The primary edge is identified by a small O as shown below Sensitivity is used to fine tune how accurately the sensor de...

Reviews: