Banner DXMR90-4K, Instruction Manual

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Contents
1 IO-Link Overview .......................................................................................................................................................... 3
1.1 IO-Link Systems ..............................................................................................................................................................................3
1.2 Operating Modes .............................................................................................................................................................................3
1.3 Combining IO-Link Devices with Different Specifications ............................................................................................................... 4
2 DXMR90-4K Overview ................................................................................................................................................... 5
2.1 Models ..............................................................................................................................................................................................6
2.2 Automation Procotols ......................................................................................................................................................................6
2.3 Dimensions ..................................................................................................................................................................................... 7
3 Quick Start Guide .......................................................................................................................................................... 8
3.1 Apply Power to the Controller ......................................................................................................................................................... 8
3.1.1 Wiring ....................................................................................................................................................................................... 8
3.2 Configuration Instructions ............................................................................................................................................................... 9
3.2.1 DXM Configuration Software .................................................................................................................................................... 9
3.2.2 Configuring the DXMR90-4K Controller ................................................................................................................................ 10
3.3 Mechanical Installation ..................................................................................................................................................................12
4 Controller Connections ..............................................................................................................................................14
4.1 Ethernet .........................................................................................................................................................................................14
4.2 Internal Local Registers (Slave ID 199) ......................................................................................................................................... 14
4.3 Connecting to Remote IO-Link Devices ........................................................................................................................................17
4.3.1 Replacing an IO-Link Device During Operation (Backup/Restore Mode) ...............................................................................18
4.4 Configuring Connected Banner IO-Link Devices ........................................................................................................................... 19
4.5 Connecting to Remote Modbus Devices ........................................................................................................................................19
4.5.1 Define an RTU Read Rule .....................................................................................................................................................19
5 Configuration Instructions .........................................................................................................................................21
5.1 Set the Controller to use Authentication ........................................................................................................................................21
5.1.1 Set the Web Services to Use Authentication .........................................................................................................................21
5.1.2 Controller Configuration Authentication .................................................................................................................................22
5.2 Register Flow and Configuration ...................................................................................................................................................22
5.2.1 Basic Approach to Configuration ........................................................................................................................................... 22
5.2.2 Troubleshooting a Configuration ........................................................................................................................................... 23
5.2.3 Saving and Loading Configuration Files ................................................................................................................................23
5.2.4 Uploading or Downloading Configuration Files ..................................................................................................................... 23
5.3 EtherNet/IP
™
Configuration ........................................................................................................................................................... 23
5.3.1 Configuring the Host PLC ......................................................................................................................................................23
5.3.2 Configuring the Controller ......................................................................................................................................................23
5.4 Commissioning and Connecting IO-Link Devices to a Rockwell PLC with Eithernet/IP ................................................................ 24
5.5 Push Retries ..................................................................................................................................................................................24
6 Accessories ..................................................................................................................................................................25
7 Product Support and Maintenance ........................................................................................................................... 27
7.1 Specifications .................................................................................................................................................................................27
7.2 File System and Archive Process ................................................................................................................................................. 27
7.3 Update Your DXM Processor Firmware Using the Configuration Software ..................................................................................28
7.4 DXMR90-4K Support Policy ..........................................................................................................................................................28
7.4.1 Firmware Updates ................................................................................................................................................................. 28
7.4.2 Website Information ...............................................................................................................................................................28
7.4.3 Feature Requests .................................................................................................................................................................. 28
7.4.4 Potential DXM Issues ............................................................................................................................................................ 29
7.4.5 DXM Security .........................................................................................................................................................................29
7.5 Contact Us ..................................................................................................................................................................................... 29
7.6 Warnings ........................................................................................................................................................................................29
7.7 Banner Engineering Corp Limited Warranty ................................................................................................................................. 30
DXMR90-4K IO-Link Master