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DX80 Quick Start Guide

P/N 128185

Banner Engineering Corp. 

• 

Minneapolis, MN U.S.A.

www.bannerengineering.com  •  Tel: 763.544.3164

16

TROUBLESHOOTING

Troubleshooting

A wireless network can be hindered by radio interference as well as obstructions in the path of the receiver and transmitter. To achieve the best radio 

performance possible, the installation locations for Gateways and Nodes should be carefully considered. In general, the need for a clear path becomes 

greater as the transmission distance increases. Use Site Survey (RSSI) to confirm signal quality before fixing devices for permanent installation.

Problem Description

Possible Solutions

Basic power–up issues

No LEDs, No LCD 

display

DX80 devices should immediately display ‘POWER’ on the LCD for the first 5-10 seconds after power is applied. A DX80 

Gateway will always have a green LED on when power is connected. DX80 Node devices will flash a red LED every 3 

seconds or a green LED every second depending upon the RF Link status.

Battery devices can be put into a power down mode using button 1 on the front panel. To put a battery device into power 

down mode, hold button 1 for 3-5 seconds. To make a battery device come out of power down mode, hold button 1 for 3-5 

seconds.

Recheck power connections and power requirements. Line powered devices require 10-30V DC. The DX81 Battery Module 

provides 3.6V DC.

DX80 devices will not Synchronize

Node flashes the red 

LED (no sync)

There are two things that MUST be set on every Node device to make it synchronize with the Gateway device:

     1) The Network ID on the Node must match the Gateway Network ID. (0-15).

     2) Each node must have the rotary switches set to a unique number (1-15).

Refer to “Getting Started – Multiple Networks, Setting Network ID”

If the DX80 Gateway & Node are less than 2 meters apart the devices may not communicate properly (radios may saturate).

The Gateway & Node may be too far apart to achieve sync – consult factory for options.

Qualified antenna should be placed on both the Gateway and Node device.

After system parameter changes it is a good idea to cycle power to cause a resyncing of the devices.

If a Node device goes out of sync it is programmed to try to acquire sync for 5 seconds and then sleep for 15 seconds.  

Synchronizing may require up to 20 seconds.

Recycle power on the Gateway & Node devices.

Site survey (RSSI)  returns > 30 MISSED packets

Marginal Site 

Survey (RSSI) 

results

If the distance between devices is greater than about 5,000 meters (3 miles) line of sight *OR* objects such as trees or 

man-made obstructions interfere with the path, and the MISSED packet count exceeds 30 per 100 packets, the following 

steps should be considered:

DX80 units should be raised to a higher elevation – either by physically moving the devices, or installing the antenna(s) 

remotely at a higher position.

Use high-gain antenna(s) such as Yagi and/or Omni (see Accessories).

Decrease the distance between devices.

DX80 Gateway will not talk with the host system

No communications 

with the DX80 

Gateway using 

RS485

Default communications parameters for the RS485 are: 1 start bit, 8 data bits, no parity, 1 stop bit and 19.2k baud.  The 

DX80 Gateway uses Modbus RTU protocol for all communications. The supported Modbus function codes are 3, 6, and 16.

Make sure the DX80 model supports RS485 serial communications.

Make sure the Slave ID is set properly for the bus environment. Factory default Slave ID = 1.

Factory default for the Modbus timeout is set to 4 seconds (for Modbus kits only). If you are using this feature make sure the 

time is properly set.

RS485 termination or biasing is not supplied on the DX80 Gateway and should be provided externally to the DX80. 

(Termination is not required by the DX80 Gateway, proper biasing of the serial lines is required.)

RF link time-out and recovery

DX80 Display shows 

*ERROR

The Gateway utilizes fully-acknowledged polling to ensure each Node RF link is robust. Consequently, if after a prescribed 

number of sequential polling cycles are not acknowledged by a Node, the Gateway considers the particular link with that 

Node to be timed out. All outputs on the Node in question will be set to “OFF” (discrete) or “0” (analog, regardless of type).

If the Node’s RF link is recovered and the Gateway can determine that enough acknowledged polling messages have been 

accumulated, then the link is reinstated and outputs are restored to the current values.

I/O functionality

Particular inputs and/

or outputs are not 

working

Use manual scrolling mode within *RUN to freeze the I/O status on the LCD display for the device in question. Verify that 

when the input device changes state or changes value, the LCD mirrors the behavior.

Also verify that the LCD on the output side mirrors the linked input’s behavior. If the input device state, LCD on origination 

DX80, and LCD on destination DX80 all behave exactly the same, there may be a wiring issue or an interfacing problem. 

Consult factory.

Summary of Contents for DX80K

Page 1: ...SetNID DeviceAddress 4 STEP2 ApplyPower Gateway 5 STEP3 Applypower Node 5 STEP4 VerifyCommunications 6 STEP5 SiteSurvey 7 Host Network 8 Product Dimensions 11 MenuSystem 12 Troubleshooting 16 Table of Contents Digital and Analog Repeater Host Connected FLEX Power Model Number DX80K S6DP DX80K S6MP DX80K S3PE DX80K S3GE All Digital DX81 Battery Module Up to 7 Nodes Model Number DX80K M6DP1 DX80K M6...

Page 2: ...Button 2 Single click to move down interactive menus Double click to move back to top level menu LED 1 and 2 Provide real time feedback to the user regarding RF link status serial communications activity and Error state LCD Display Six character display provides run mode user information and shows enabled I O point status This display allows the user to conduct a Site Survey RSSI assign Network ID...

Page 3: ...0 housing is rated IEC IP67 Mounting Hole 10 M5 Clearance Mounting Holes accept metric M5 or UNC UNF 10 hardware DIN rail mount adapter bracket available Wiring Terminal Strip Wiring Terminal Wiring terminal is of spring clip type Each of the 16 wiring terminals will accept wire sizes AWG 12 28 or 2 5 mm2 Port PG 7 Gland or Blank PG 7 threaded port can accept provided cable glands or blanks Ribbon...

Page 4: ...ithin the same network set the Left Rotary Switch to 1 Assign the same NID to all devices within a single network 0 15 A F is 10 15 respectively On the Gateway set the Right Rotary Switch to 0 A Device Address of 0 on the Gateway will display settings for the Gateway itself To view settings for another device on the network adjust the Right Rotary Switch on the Gateway to the respective Device Add...

Page 5: ... display shows the current I O status of the Gateway The Gateway starts in RUN mode Displays current Network ID NID Device is Gateway Device Address 0 Indicates the current status of the I O The display will cycle through each I O point of the device then return to RUN repeat Apply power This reading occurs only at initial application of power to the Node The LCD display shows the current I O stat...

Page 6: ... Gateway the Node s LED 2 flashes Red When communication is established the Node s LED 1 flashes Green LED Status LED 1 LED 2 Green ON Power ON Green FLASHING Red ON System Error RS485 Error Red FLASHING RS485 Fault Yellow FLASHING RS485 Active Gateway LED Status LED 1 LED 2 Green ON Green FLASHING RF Link OK Red ON System Error System Error Red FLASHING No RF Link with Gateway out of sync Node Qu...

Page 7: ...ack to 0 Gateway Change the device readings back to the Gateway Double click Gateway push button 2 Move back to the top level menu Single click Gateway push button 1 Return to RUN mode Single click Gateway push button 1 Single click Gateway push button 1 Install Gateway rotary switch access cover A site survey determines the quality of the link between a Gateway and a given Node The Gateway is use...

Page 8: ...at the Gateway has no hard wired inputs or outputs enabled or linked Instead all device I O of the Gateway and each Node can be accessed by a Modbus RTU Master device via serial RS485 In order to accomplish this you may first need to configure several system level communications parameters on the DX80 Gateway in addition to the serial hookups shown below 1 BROWN 2 WHITE 3 BLUE 4 BLACK 5 GREY Brown...

Page 9: ...2 Single click Gateway push button 1 Options are 9600 19200 38400 default is 19200 Single click Gateway push button 2 Baud rate is saved Single click Gateway push button 1 Moves to the Parity field Single click Gateway push button 2 Single click Gateway push button 1 Options are NONE EVEN ODD default is NONE Single click Gateway push button 2 Parity setting is saved Double click Gateway push butto...

Page 10: ... be vertically oriented for optimal RF communication In addition consider the height of DX80 position to improve reception levels A wireless network can be hindered by radio interference and obstructions in the path between a receiver and transmitter To achieve the best radio performance installation locations for Gateways and Nodes should be carefully considered Increase Height of DX80 Units ...

Page 11: ...lis MN U S A www bannerengineering com Tel 763 544 3164 DX80 Quick Start Guide 11 DX80 Gateway Node Dimensions DIMENSIONS 65 0 mm 2 56 TOP VIEW BOTTOM VIEW SIDE VIEW 65 0 mm 2 56 80 3 mm 3 16 59 3 mm 2 33 80 8 mm 3 18 126 7 mm 4 99 121 8 mm 4 79 ...

Page 12: ...nu When power is applied the DX80 immediately enters RUN state Gateway or Node Run state is the normal operating mode for all devices on the wireless network If the user gets lost navigating the menu system they can double click Push Button 2 twice to return to the top level menu Navigating the menu Top level Sub menu item No characters Value of previous item ...

Page 13: ...RUN mode Gateway or Node RUN mode is the normal operating mode for all devices on the wireless network If the user gets lost navigating the menu system they can double click Push Button 2 twice to return to the top level menu Navigating the menu Top level Sub menu item No characters Value of previous item Node LCD Timeout Press any button to refresh the display if the Node has entered this energy ...

Page 14: ... polling method to determine RF link status of each Node on the network If after a prescribed number of sequential polling cycles the Node does not acknowledge a message the Gateway considers the link with the Node to be timed out LCD displays on both the Node and Gateway will show ERROR Following a time out the Node de energizes outputs the Gateway or Repeater Node if applicable sets all outputs ...

Page 15: ...register Node 1 Register 24 Node 2 Register 40 etc In order for the RF link to be reinstated the Host must send a control message to clear the device error message Any Node output registers will be re populated by the latest Gateway register map RF Link Time out Recovery Host connected Link between Gateway and Node 1 recovered It is the responsibility of the Host to handle Node device error messag...

Page 16: ...ED packets Marginal Site Survey RSSI results If the distance between devices is greater than about 5 000 meters 3 miles line of sight OR objects such as trees or man made obstructions interfere with the path and the MISSED packet count exceeds 30 per 100 packets the following steps should be considered DX80 units should be raised to a higher elevation either by physically moving the devices or ins...

Page 17: ...nd can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the us...

Page 18: ...t Guide P N 128185 Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 18 Notes P N 128185 Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 18 ...

Page 19: ...er Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 DX80 Quick Start Guide 19 P N 128185 Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 Notes 19 ...

Page 20: ...e defective at the time it is returned to the factory during the warranty period This warranty does not cover damage or liability for the improper application of Banner products This warranty is in lieu of any other warranty either expressed or implied Banner Engineering Corp 9714 Tenth Ave No Minneapolis MN 55441 Phone 763 544 3164 www bannerengineering com Email sensors bannerengineering com ...

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