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15

XII. Parts 

List 

 
Item

   

Part Number

 

Description

   

 

 

Quantity 

 

 

645003  

 

Roller, Silicone, 35-40   

 

        2 

 

645033  

 

Top Idler Roller Rod 

 

 

        1 

 

645032  

 

Top Idler Roller Tube 

 

 

        1 

 

645034  

 

Housing, Rod 45110 

 

 

        1 

 

11125   

 

Rod, Lower Idler 

 

 

        1 

 

11126   

 

Rod, Lower Idler 

 

 

        1 

 

645026  

 

Run-Off Table, Back 45110 

 

        1 

 

645027  

 

Run-Off Table, Front 

 

 

        1 

 

645048  

 

Bar, Thermostat  

 

 

        1 

10   

645004  

 

Bar, Roller Pressure 

 

 

        2 

11   

645005  

 

Block, Bearing, Left 

 

 

        1 

12   

645006  

 

Block, Bearing, Right 

 

 

        1 

13   

645007  

 

Bar, Pressure Adjustment 

 

        2 

14   

645008  

 

Holder, Heater 45110 

 

 

        4 

15 

 645009 

  Standoff, Holder, Heater  

 

        4 

16   

645010  

 

Holder, Mandrel Left 

 

 

        2 

17   

645011  

 

Holder, Mandrel Right   

 

        2 

18   

645012  

 

Plate, Left Side 45110   

 

        1 

19   

645013  

 

Plate, Right Side 45110  

 

        1 

20   

645014  

 

Cover, Side, Left 45110  

 

        1 

21   

645015  

 

Cover, Side, Right 45110 

 

        1 

22   

645016  

 

Sprocket, Roller 45110   

 

        2 

23   

645017  

 

Sprocket, Idler, 45110   

 

        1 

24   

645018  

 

Sprocket, Motor 45110   

 

        1 

25   

645019  

 

Mandrel, Supply 45110   

 

        2 

26   

643557  

 

Brake for EN45  

 

 

        4 

27   

645047  

 

Core Gripper, Mandrel   

 

        2 

28   

645020  

 

Bracket, Safety Shield   

 

        1 

29   

645021  

 

Safety Shield, Plastic 

 

 

        1 

30   

645022  

 

Mount, Idler Sprocket 

 

 

        2 

31   

645023  

 

Tie Bar, 45110   

 

      

        2 

32   

645024  

 

Mount, Bar, Pressure Adj. 

 

        2 

33   

645025  

 

Heater, 110V 45110 

 

 

        2 

34   

11111   

 

Table, Feed, Black 

 

 

        1 

35   

645030  

 

Cord, Power, 45110 12/3 

 

        1 

36   

645031  

 

Fuse Holder, 45110 

 

 

        1 

37   

2369 

 

 

Bushing, Idler for RL43   

 

        4 

38   

11187   

 

Collar, Shaft, 5/8” 

 

 

        2 

39   

4268 

 

 

Collar, Set, 1.25 I.D. 

 

 

        2 

40   

8149 

 

 

Thermocouple, Sensor   

 

        1 

41   

8381 

 

 

Bearing, Ball, Shielded   

 

        4 

42 

 2870 

  Retaining 

Ring, 

External 

 

 

        4 

43   

8274 

 

 

Spring, Mandrel Gripper  

 

        2 

44   

1170 

 

 

Feet, Rubber, Large 

 

 

        4 

45   

10124   

 

Control, Heat, Finishers  

 

        1 

46   

LCD48   

 

Digital Read Out (New)   

 

        1 

47   

8288 

 

 

Relay, Solid State 25A  DC 

 

        1 

48   

541 

 

 

Terminal Block, 6 Station 

 

        2 

49   

2351 

 

 

Switch, Toggle, RL40 

 

 

        1 

50   

2775 

 

 

Switch, Forward/Reverse 

 

        1 

Summary of Contents for ValueLam 4500

Page 1: ...OPERATING INSTRUCTIONS VALUELAM 4500...

Page 2: ...2 READ BEFORE OPERATING CAUTION TO AVOID ANY DAMAGE PLEASE DO NOT USE RAZORS OR SHARP OBJECTS NEAR THE ROLLERS DO NOT LEAVE MACHINE ON WHEN NOT IN USE OR YOU WILL DAMAGE YOUR ROLLERS...

Page 3: ...ading Film onto Mandrels 6 Film Tension 6 7 Threading the Film 7 8 V Thermal Laminating 9 10 VI Coating Mount Board 10 VII Mounting Laminating 10 11 VIII Maintenance Service 11 Cleaning Rubber Rollers...

Page 4: ...ed correctly This means that there is risk of injury if this product is operated without all of its parts in their proper positions Keep hands and clothing away from rollers The rollers are pinch poin...

Page 5: ...50 60 hz Warm Up Time 25 30 minutes Power Fuse 20 A Motor fuse 1A Maximum Laminating Dimensions Thickness 6 35mm Width Capacity 45 1143mm Net Weight 183 lbs Shipping Weight 383 lbs IV Set up Inspectio...

Page 6: ...de away from you and place the roll of film onto the mandrel so that the film unwinds away from you from the bottom of the roll Turn the roll on the mandrel to lock the core gripper blade into the car...

Page 7: ...ehind the lower idler roller Now raise the lower idler roller to the lamination position Align the edges of top and bottoms rolls so there is no side to side overlap This will prevent transferring adh...

Page 8: ...on Pressure The roller position and pressure is determined by placement of pins into the red roller pressure adjustment arm through the proper holes in the side plate These three holes and pins are lo...

Page 9: ...igher than ambient temperature When power is being sent to the heaters the controller will illuminate a small red indicator light in the lower right hand corner of the display The light goes out when...

Page 10: ...adhesive from accumulating on the rollers 3 Set the temperature to approximately 125 F The ValueLam 4500 will take approximately 10 15 minutes to reach operating temperature The roller temperatures ar...

Page 11: ...he print and mount board into the laminator behind the leader board slowly and evenly Be sure to pull back the release liner before it enters the rollers 9 You may mount subsequent prints now one dire...

Page 12: ...7 Repeat steps 3 5 until the rollers are thoroughly clean 8 Allow the rollers to dry completely before rethreading the laminating film Removing Wrap A Rounds Build up on the rollers may cause a film w...

Page 13: ...op or bottom film is curling toward Laminated item is wrinkled Mandrel tension too loose Increase mandrel tension on side top or bottom that has wrinkles Temperature too high Reduce temperature Moistu...

Page 14: ...laminator before disconnecting the power supply XI Warranty Return Policy Warranty Your ValueLam 4500 is warranted to be free of defects in material and workmanship for a period of 1 year from the da...

Page 15: ...0 1 22 645016 Sprocket Roller 45110 2 23 645017 Sprocket Idler 45110 1 24 645018 Sprocket Motor 45110 1 25 645019 Mandrel Supply 45110 2 26 643557 Brake for EN45 4 27 645047 Core Gripper Mandrel 2 28...

Page 16: ...Pressure 2 60 645041 Lift Bar 45110 2 61 11559 3 16 24 X 1 Lg Eyebolt 2 62 11560 Thumb Screw 10 24 X 2 63 11561 Shim Roller 1 ID X 4 64 11571 Plug Power 15A 125V Ace 1 65 645046 Washer Phenolic 10 Fl...

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