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8 5

7.4.2 E-STOP BUTTON

96 mm (3 3/4 in)

35 mm

(1 3/8 in)

51 mm (2 in)

3/4

in)

STOP

GEN

Model Number

4E0060.01-090

Number of Buttons

1 E-Stop Button

Temperature Range

Operation

0 to 50 °C

(32 to 122 °F)

Storage

-20 to 60 °C

(-4 to 140 °F)

Relative Humidity

Operation

5 to 95 % (non-condensing)

Storage

5 to 95 % (non-condensing)

Shock

Conforms to IEC 68-2-27

Vibration

Conforms to IEC 68-2-6

Summary of Contents for PROVIT 4000

Page 1: ...rademark of the XEROX Corp IBM is a registered trademark of the International Business Machines Corp MS DOS is a registered trademark of the Microsoft Corp Windows is a registered trademark of the Mic...

Page 2: ...ever Bernecker and Rainer Industrie Elektronik Ges m b H makes no warranty expressed or implied with regards to the products or the documentation containedwithinthisbook BerneckerandRainerIndustrie El...

Page 3: ...3 TABLE OF CONTENTS...

Page 4: ...4...

Page 5: ...4 1 Operation with One Hard Disk 21 2 4 2 Operation with Two Hard Disks 22 2 4 3 Pentium Setup 23 2 5 Hard Disk Duplication MS DOS 24 3 Installation 25 3 1 19 Rack Installation 27 3 2 Door Mount Inst...

Page 6: ...he Keyboard Processor 50 4 3 16 Connection Controller Display 50 4 3 17 Watchdog 50 4 3 18 Temperature Monitoring 50 4 3 19 Jumper 51 4 3 20 INTERACT Hardware Key 55 4 3 21 Operation of the Controller...

Page 7: ...3 Keypad Module Cable 90 cm 79 7 3 4 Keypad Module 16 Keys 80 7 3 5 Keypad Module 12 4 Keys 81 7 3 6 Keypad Module 8 Keys 82 7 3 7 Keypad Module 4 Keys 83 7 4 Special Keypad Modules 84 7 4 1 Dummy Mod...

Page 8: ...8...

Page 9: ...9 SECTION 1 GENERAL INFORMATION...

Page 10: ...1 0...

Page 11: ...and DIN IEC 68 2 6 vibration tests Functionality Four different display units Several standard motherboards with different processor performance Up to 8 MBytes working memory expandable 3 5 disk driv...

Page 12: ...Screen VGA 640 480 pixels VGA 640 480 pixels 5D4000 03 LCD STN color VGA 640 480 pixels 5D4000 05 TFT color VGA 640 480 pixels Hard Disk Up to two hard disks can be inserted Plug in hard disks Can be...

Page 13: ...ansions PROFIBUS card Serial interface card Printer cable CENTRONICS 1 8 m MS DOS operating system Phoenix PC Card Manager Plus MKEY Utility for PROVIT 2000 4000 Connection Possibilities Equipment par...

Page 14: ...g the PROVIT 4000 Industrial PC as a set you can specify if MS DOS should be pre installed Model Number for Pre installaion 5A4000 00 1 4 DOCUMENTATION The following documentation is included with the...

Page 15: ...4 5D4000 05 Keypad Modules Keypad Module 16 Keys 4E0011 01 090 Keypad Module 12 4 Keys 4E0021 01 090 Keypad Module 8 Keys 4E0031 01 090 Keypad Module 4 Keys 4E0041 01 090 Keypad Module Dummy Module 4...

Page 16: ...ion 4 MB 9 30 pin 9A0004 02 4 MB Memory Expansion 1 MB 36 72 pin 9A0004 03 16 MB Memory Expansion 4 MB 36 72 pin 9A0004 04 PROFIBUS ISA Card 5A1104 00 090 RS232 ISA Card 5A1102 00 090 CENTRONICS Cable...

Page 17: ...1 7 SECTION 2 START UP...

Page 18: ...1 8...

Page 19: ...ntact the B R office from which the device was purchased Contents of delivery The contents described below are order dependent ACCESSORIES 2 Pole Terminal Block 4 Screws 4 Washers 4 Cage Nuts 4 Nuts 4...

Page 20: ...del Number Power Cable 9A0001 01 Cable with power plug 9A0001 02 Cable without power plug The connection to the device is made with a screw on plug The power mains can be connected with a power plug o...

Page 21: ...e hard disk type automatically For other controllers the menu item Auto Detect Hard Disk or IDE HDD Auto Detection 5C4000 03 must be selected and started The following message Accept Parameters for C...

Page 22: ...m processor determines the hard disk type automatically For other controllers the menu item Auto Detect Hard Disk or IDE HDD Auto Detection 5C4000 03 must be selected and started The following message...

Page 23: ...ontroller 5C4000 04 is equipped with a Pentium processor The following note must be adhered to Theinternalinterfacesarenotallowedtobeenabled Theinterfacesaresetto disable byB R as a default in BIOS Se...

Page 24: ...master slot see Section 4 4 Hard Disk The drive designation is c 3 Insert hard disk 2 target in the slave slot The drive designation is d 4 Reinsert the power plug 5 c xcopy c d s v e NOTE System file...

Page 25: ...2 5 SECTION 3 INSTALLATION...

Page 26: ...2 6...

Page 27: ...cage nuts in 19 rack Installation Insert cage nuts into the 19 rack Place PROVIT 4000 housing in rack Fasten the unit to the rack with the hardware provided Place the screw covers over the screws F1 F...

Page 28: ...weights approx 12 kg Installation Cut and drill holes according to the dimensions shown above Carefully insert PROVIT 4000 housing into the cutout Insert the screws and washers from the front Fasten t...

Page 29: ...vices or any other obstructions 3 3 SCREW COVERS After installing the device place the four screw covers over the screws The cover for the bottom right screw is found under the floppy disk drive cover...

Page 30: ...3 0...

Page 31: ...3 1 SECTION 4 DEVICE DESCRIPTION...

Page 32: ...3 2...

Page 33: ...nstallation 188mm 7 7 16in 38mm 1 1 2in 288 5mm 11 3 8in 10 7mm 7 16in F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 POWER HDD USER WD TEMP 4 0 0 0 P R O V I T 0 1 4 7 2 5 8 3 6 9 310 4mm 12 7 32 in 465mm 18 5 16in...

Page 34: ...ative Humidity 0 85 non condensing 0 85 non condensing 0 85 non condensing 0 85 non condensing 4 2 DISPLAY UNIT 4 2 1 DISPLAY There are four different display types Jumper Jumpers are inserted on the...

Page 35: ...key keys function key number keys and cursor keys corresponds to the ones of an AT keyboard The 16 function keys can be labelled with the help of insertable strips see section 4 2 3 Key Labelling The...

Page 36: ...rs to the key sequence Alt 0 1 2 3 This can cause the keys from various operating systems e g MS Windows to be incorrectly interpreted That means the German or English key assignments must be selected...

Page 37: ...4 2 4 KEY ILLUMINATION Softkey keys and function keys are equipped with LEDs that can be controlled with software see section 5 Software A simple operation or status indication is possible by lightin...

Page 38: ...er Pressing the reset button causes a reset with memory test cold start Reset Button 4 2 8 MOUNTING HOLES FOR 19 RACK Four mounting holes are provided on the display unit for installation in a 19 rack...

Page 39: ...HE DISPLAY UNIT Only replace the display unit with the power cable unplugged Remove the four M5 nuts shown below Remove the display unit Insert new display unit Replace and tighten the four M5 nuts Re...

Page 40: ...fthedisplayunit Theinstallationiscarried out automatically with an install program Make sure to select the proper touch screen Type Touch Screen Dynapro Dynapro Serial or Dynapro Serial not SC3 Elotou...

Page 41: ...for up to seven keypad modules Parallel interface RS232 interface electrically isolated RS232 interface not electrically isolated RS232 TTY interface electrically isolated RS232 RS485 interface electr...

Page 42: ...escription Expanding working memory is described in section 8 1 Memory Expansion 4 3 3 ISA BUS The PROVIT 4000 Industrial PC provides a 16 bit ISA bus with four slots Two long and two short cards can...

Page 43: ...at has a voltage range of 90 260 VAC ThePROVIT 4000IndustrialPCcanbeoperatedwithasupplyvoltageof230VAC Europe or115VAC USA The position of the voltage selector switch must be checked before power is c...

Page 44: ...fan The filter is to be checked regularly and replaced when required Replacement filters are available from B R in 10 packs 5A4001 01 aaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa aaaaaaaaaaaaaaaaaaaa aaa...

Page 45: ...0 Make sure that a multisync monitor with a horizontal frequency of at least 25 kHz is used for parallel operation of monitor display unit The vertical frequency is approx 54Hz for this type of operat...

Page 46: ...either internally or externally The selection is made with the help of a switch The CAN bus is set to the potential of COM1 which is electrically isolated with internal supply An external supply volt...

Page 47: ...y isolated 16 Byte UART FIFO Rev 10 xx 16 Byte UART FIFO RS232 up to 115 kBaud RS232 up to 115 kBaud TTY up to 19200 Baud RS485 up to 115 kBaud Pin RS232 TTY Pin RS232 RS485 1 TXD 1 RE 1 2 RXD 2 RXD 3...

Page 48: ...8 Data 6 21 GND 9 Data 7 22 GND 10 Acknowledge 23 GND 11 Busy 24 GND 12 Paper End 25 GND 13 Printer Select Status 4 3 12 RELAY OUTPUT The relay output can be found on the left side of the PROVIT 4000...

Page 49: ...ombination can only be used for DC This type of protective circuit makes faster switching times possible A higher switching frequency means that the component often becomes very warm 4 3 13 KEYPAD CON...

Page 50: ...T 4000 Industrial PC is equipped with a Watchdog The Watchdog is only activated after the I O address 312h is accessed At this point in time the I O address must be re accessed inside a time window of...

Page 51: ...a rev 10 xx Seven rows of jumpers can be found on the top edge of the I O board The housing cover has to be removed to access the jumpers The cover can be removed by loosening the two screws shown be...

Page 52: ...freed Jumpers in Row 3 Jumper Function 3 1 disable LPT1 address freed 3 2 disable IRQ7 der LPT1 Attention IRQ7 may not be used for plug in cards Jumpers in Row 4 Jumper Function 4 1 disable COM3 addr...

Page 53: ...ved by loosening the two screws shown below Remove Screws The jumpers are described in the table on the next page The jumpers are oriented as shown below CAN LPT FRONT COM1 COM2 COM4 Reserve COM3 Disa...

Page 54: ...ISA cards inserted 1 IRQ11 used fro COM3 COM4 Disable open 1 COM UART activated I O addresses see section 6 1 2 I O Address Assignment inserted COM UART deactivated I O area free for e g ISA cards IRQ...

Page 55: ...rt cannot be operated on LPT1 Rev 10 xx For controllers with a rev 10 xx the INTERACT hardware key is operated by the LPT2 interface whichisnotavailablefortheuser Thatmeans theoperationtakesplaceviath...

Page 56: ...key is on the left side of the I O board Because of the mechanical characteristics of the INTERACT hardware key reversing the polarity is not possible A battery is not allowed to be inserted in the ke...

Page 57: ...sible Make sure to use the proper jumper settings see section 4 3 19 Jumper Controller with rev 10 xx The jumpers 6 1 and 6 2 must be inserted Controller with rev 10 xx The jumpers labelled Front must...

Page 58: ...d on the bottom of the PROVIT 4000 Slide the disk drive backwards Fasten the disk drive in the holes that are 15 mm farther back on the housing Bottom View Remove Screws Place cover plate on the unit...

Page 59: ...ry capacities Model Number Hard Disk 5A4000 01 Memory Capacity 120 MBytes 5A4000 03 Memory Capacity 340 MBytes Installation Removal of a Hard Disk The housing cover must be removed in order to access...

Page 60: ...nly one hard disk is used it has to be installed in the slot for drive c 2 The master hard disk is recognized automatically when two hard disks are used 3 When the hard disk configuration is changed e...

Page 61: ...hout power plug The connection to the device is a screw on plug The connection to the supply can be made either with a power plug or attached directly Attention A power plug with a ground contact must...

Page 62: ...6 2...

Page 63: ...6 3 SECTION 5 SOFTWARE...

Page 64: ...6 4...

Page 65: ...Power Supply Temp Exceeded 303h reserved 304h 0 LED F1 1 LED F2 2 LED F3 3 LED F4 4 LED F5 5 LED F6 6 LED F7 7 LED F8 I O Address Bit Function 305h 0 LED F9 1 LED F10 2 reserved 3 reserved 4 reserved...

Page 66: ...0 F2 304h 1 F3 304h 2 F4 304h 3 F5 304h 4 F6 304h 5 F7 304h 6 F8 304h 7 F9 305h 0 F10 305h 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Key 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 I O Address 300h 300h 300h...

Page 67: ...ONITORING The temperature is monitored at three measurement points The three points are CPU processor Display Power Supply If the temperature at one of the three measurement points is too high the res...

Page 68: ...6 8...

Page 69: ...6 9 SECTION 6 MEMORY ASSIGNMENTS...

Page 70: ...7 0...

Page 71: ...1F8h Hard Disk 278h 27Fh LPT2 INTERACT HW Key 2E8h 2EFh COM4 2F8h 2FFh COM2 300h 31Fh B R I O Area CAN Controller 378h 37Fh LPT1 3B0h 3BFh Monochrome Display 3C0h 3DFh VGA Display 3E8h 3EFh COM3 3F0h...

Page 72: ...upt Controller 2 IRQ3 COM2 or COM4 1 COM2 COM4 or free 2 IRQ4 COM1 or COM3 1 COM1 COM3 or free 2 IRQ5 reserved B R 1 possibly COM3 or COM4 free IRQ6 Disk Drive FDD Disk Drive FDD IRQ7 LPT1 1 possibly...

Page 73: ...7 3 SECTION 7 KEYPAD MODULES...

Page 74: ...7 4...

Page 75: ...4 Dummy Module Keys none LEDs none E Stop E Stop Button Key Switch Key Switch 1 On Off Switch 1 Start Stop Keys 2 Label Fields 1 STOP E M ERGEN C Y ON OFF 9 8 7 4 5 1 6 2 0 3 E C START STOP 8 Keys 4...

Page 76: ...seven Standard Keypad Modules can be daisy chained and connected to the PROVIT 4000 Special Keypad Modules are identical to the rest of the keypad modules regarding their design An electrical connect...

Page 77: ...riangle arrows An output can be found on the PROVIT 4000 that can be connected with an input on a keypad module Make sure that an input is never connected to an input or an output is never connected t...

Page 78: ...a rev 20 16 is used not all keypad modules can be connected to the PROVIT 4000 The following table contains an overview Keypad module Display Unit Model Number Description Rev 20 16 Rev 20 16 4E0010...

Page 79: ...cable 13 cm long is to be used for all other keypad modules The display unit must have a rev 20 16 Only keypad modules with the following model numbers can be used Keypad Module Display Unit Model Num...

Page 80: ...ellow Labelling Can be labelled by the user Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing Storage 5 to 95 non conde...

Page 81: ...ed as number blocks 4 keys can be labelled by the user Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing Storage 5 to 9...

Page 82: ...elled by the user Label Fields One field for additional information Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing S...

Page 83: ...Number of LEDs 4 yellow Labelling Can be labelled by the user Label Fields Four fields for additional information Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relati...

Page 84: ...n Model Number 4E0050 01 090 Number of Keys none Number of LEDs none Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing...

Page 85: ...EN C Y Model Number 4E0060 01 090 Number of Buttons 1 E Stop Button Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing S...

Page 86: ...ch Temperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing Storage 5 to 95 non condensing Shock Conforms to IEC 68 2 27 Vibra...

Page 87: ...emperature Range Operation 0 to 50 C 32 to 122 F Storage 20 to 60 C 4 to 140 F Relative Humidity Operation 5 to 95 non condensing Storage 5 to 95 non condensing Shock Conforms to IEC 68 2 27 Vibration...

Page 88: ...eypad module They are packed together with the module Accessories Amount Standard Special Keypad Module Keypad Module Connection Elements 2 2 Cable Covers 2 2 Keypad Module Cable connection to PROVIT...

Page 89: ...8 9 SECTION 8 OPTIONS AND ACCESSORIES...

Page 90: ...9 0...

Page 91: ...ing SIMM memory modules are presently available from B R SIMMs from different manufacturers may not be mixed inside of a bank Which module sizes can be used with each other is described in the motherb...

Page 92: ...9 2 Remove the 5 screws shown below Top View Remove Screws Side View Remove Screws Back View Remove Screws Front View Remove Screws...

Page 93: ...ure sensor for the power supply This plug must be removed Remove the three screws shown below Remove Plug Remove Screws The motherboard must be folded back to access the SIMMs Change the SIMMs as desc...

Page 94: ...The following settings are to made Interrupt number IRQ15 I O Address 350h 8 6 ACCESSORIES Description Consisting of Model Number PROVIT MKEY Utilities Driver and configuration software for display un...

Page 95: ...95 INDEX...

Page 96: ...96...

Page 97: ...LPT1 48 Power Supply 43 Processor 41 Relay Output 48 Serial Interfaces 47 Technical Data 41 Temperature Monitoring 50 VGA Controller 45 Watchdog 50 Cover Plate 57 Cursor Keys 35 D Delivery Contents 1...

Page 98: ...isplay Unit 78 Keypad Module Cable 90 cm 79 Measurements and Remarks 76 Overview 75 Start Stop 87 L Labelling the Keys 37 LEDs Key LEDs 37 Status LEDs 37 TEMP LED 67 User LED 67 Legend Strips 37 M Mat...

Page 99: ...87 Status LEDs 37 Supply Voltage 20 43 T Technical Data Controller 41 Display Unit 34 Keypad Modules 80 TEMP LED 67 Temperature Monitoring 50 67 Temperature Range 41 Terminal Block 20 Termination Plu...

Page 100: ...100...

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