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Safety information 

4

V 1.20

be implemented. Since the product is used as a component of an overall system, personal safety must be ensured

by selecting an appropriate complete system variant (such as an appropriate machine design, for example). Use of

this product in any way other than its expressly permitted use is strictly prohibited and can be potentially dangerous.

Only qualified personnel are permitted to install, operate, control and service electrical devices.

Product-related information

Danger!

RISK OF ELECTRIC SHOCK, ARC FLASH OR EXPLOSION

Only suitably trained and authorized personnel who are familiar with the content of this manual

as well as the overall product documentation are permitted to work with or near this drive sys-

tem. Such personnel must also have successfully completed safety training on how to identi-

fy and prevent the various hazards involved. Installation, adjustment, repair and maintenance

must be performed by qualified personnel.

The system integrator is responsible for ensuring compliance with all relevant local and national

electrical engineering requirements as well as with any other applicable regulations in relation

to the protective grounding of all devices.

Many product parts, including the printed circuits, are powered via the mains voltage.

Only use electrically insulated tools and ensure that measuring instruments are used with the

correct rated voltage.

Once powered on, do not touch any unshielded components or terminals.

Motors can generate voltage when the shaft rotates. Before working on the drive system, make

sure that the motor shaft is not driven by an external source.

If there is a change in voltage, the power supply to unused conductors in the motor cable can

become disconnected. Any motor cable conductors that are not used must be insulated at

either end.

Do not short-circuit the DC bus terminals, the DC bus capacitors or the braking resistor termi-

nals.

Before performing any work on the drive system, proceed as follows:

°

Disconnect all power supplies, including the external power supply to the control unit,

if applicable. Note that the circuit breaker or main power disconnect switch does not

de-energize all circuits.

°

Affix a DO NOT SWITCH ON sign to all circuit breakers connected to the inverter system.

°

Lock all circuit breakers in the open position.

°

Wait 15 minutes to allow the DC bus capacitors to discharge.

°

Follow the instructions included in section "Testing for absence of voltage" of the prod-

uct installation instructions.

Before switching on the power supply to the inverter system, proceed as follows:

°

Make sure that all work is complete and that no hazards have been created as a result

of the installation.

°

If the mains input terminals and motor output terminals are grounded and short-circuit-

ed, remove the grounding and short circuits from the main input terminals and motor

output terminals.

°

Make sure that the entire device is grounded correctly.

°

Make sure that all protective equipment such as covers, doors and grids are installed

and closed.

Mount and close all covers before switching on the power supply.

Failure to follow these instructions can result in death or serious injury.

Incorrect settings, invalid data or faulty wiring as well as other types of error can cause unexpected movements.

Summary of Contents for ACOPOSinverter X64

Page 1: ...ut notice B R Industrial Automation GmbH is not liable for technical or editorial errors and defects in this manual In addition B R Industrial Automation GmbH assumes no liability for damages that are...

Page 2: ......

Page 3: ...quipment Qualified personnel are employees who have acquired the necessary skills and knowledge in relation to the design operation and installation of these electrical devices and who have successful...

Page 4: ...ng on the drive system make sure that the motor shaft is not driven by an external source If there is a change in voltage the power supply to unused conductors in the motor cable can become disconnect...

Page 5: ...cable accident prevention guidelines and local safety regulations1 must be taken into account Before commissioning each individual implementation of the product must be tested carefully to ensure smoo...

Page 6: ...l be integrated as well as the organizational measures and policies cover access to this infrastructure by taking into account the results of the hazard and risk analysis that they are implemented acc...

Page 7: ...X64 ACOPOSinverter P64new 1 phase 200 to 240 VAC 8I64S200018 00X 1 8I64S200018 0X 000 8I64S200037 00X 1 8I64S200037 0X 000 8I64S200055 00X 1 8I64S200055 0X 000 8I64S200075 00X 1 8I64S200075 0X 000 8I6...

Page 8: ...00 8I64T400750 00X 1 8I64T400750 0X 000 8I64T401100 00X 1 8I64T401100 0X 000 8I64T401500 00X 1 8I64T401500 0X 000 Advice The ACOPOSinverter P64new is a largely compatible solution for existing B R cus...

Page 9: ...000 3 phase 200 to 240 V 1 1 kW 1 4 105 143 138 190 1 25 105 143 132 8I66T200150 00 000 3 phase 200 to 240 V 1 5 kW 1 4 105 143 138 190 1 25 105 143 132 8I66T200220 00 000 3 phase 200 to 240 V 2 2 kW...

Page 10: ...000 3 phase 200 to 240 V 1 5 kW 93 118 93 121 5 8I66T200220 00 000 3 phase 200 to 240 V 2 2 kW 93 118 93 121 5 8I66T200300 00 000 3 phase 200 to 240 V 3 kW 126 157 126 157 8I66T200400 00 000 3 phase 2...

Page 11: ...ng or AB counter is no longer possible for example If this function is implemented on the ACOPOSinverter X64 an additional X20 module must be implemented during the upgrade if necessary The digital ou...

Page 12: ...ng X and Y to between 0 and 20 mA maximum load impedance 800 Sampling time 2 ms Resolution 10 bits Accuracy 1 for 25 C 10 C 77 F 2 at a temperature fluctuation of 60 C 108 F Linearity 0 3 R1A Normally...

Page 13: ...sed as a PTC Positive Temperature Coefficient via switch SW2 Threshold value for resolution 3 k threshold value for reset 1 8 k Threshold value for short circuit detection 50 STO Input STO Safe Torque...

Page 14: ...30 V Power 1 6 W at 24 VDC GND Common GND for 24 VDC power supply DO1 Digital output Switching voltage 18 to 30 VDC Diagnostic status Output monitoring with 100 s delay Leakage current when the power...

Page 15: ...iod measurement Counter size 32 bit 16 bit with active overflow detection Max input frequency 100 kHz Counter frequency 4 MHz or 31 25 kHz internal max 100 kHz external Operation as AB counter Counter...

Page 16: ...serially 8TB2104 2210 00 Push in terminal block 4 pin 1 row spacing 5 08 mm label 1 numbered consecutively 8TB2108 2010 00 8 pin screw clamp single row spacing 5 08 mm label 1 num bered serially 8TB21...

Page 17: ...ditional information Diagnostic LEDs of the X20 system user s manual Figure LED Color Status Description Off No power to module Single flash Mode RESET1 Double flash Mode BOOT1 during firmware update...

Page 18: ...can still be set in the module configuration Automation Studio Since the configuration parameter on the ACOPOSinverter P64new is no longer available the user defined value is converted and written to...

Page 19: ...ntrast to the ACOPOSinverter X64 a brief overshoot occurs before the same end value is reached The second diagram shows that the increased agility has a positive effect on speed control The requested...

Page 20: ...oorly optimized configuration was chosen for measurement series two Despite the increased deviations in the current measurement only very small deviations from the other process variables occurred The...

Page 21: ...Implementation V 1 20 21...

Page 22: ...e increase of the current value is about as steep as with the ACOPOSinverter X64 Just like with the ACOPOSinverter X64 there is a brief overshoot before the approximately same end value is reached The...

Page 23: ...s chosen for measurement series two Despite the changed configuration no major deviations could be generated in the current measurement For this reason only very small deviations with regard to the ot...

Page 24: ...Implementation 24 V 1 20...

Page 25: ...s in a similarly agile man ner The increase of the current value is almost as steep as with the ACOPOSinverter X64 In contrast to the ACOPOSinverter X64 original product there is a higher short term o...

Page 26: ...for measurement series two By modifying the configuration of the controller the deviations already mentioned could be increased However there is still no noticeable deviation on the axis shown during...

Page 27: ...Implementation V 1 20 27...

Page 28: ...considerably steeper than with the ACOPOSinverter X64 In contrast to the ACOPOSinverter X64 there is a higher short term overshoot before it reaches approximately the same end value The second diagra...

Page 29: ...ation of the controller some instability could possibly be generated in the control behavior for the current Despite this considerable deviation there was no obvious effect on the stability with regar...

Page 30: ...Implementation 30 V 1 20...

Page 31: ...placement If a CFI error is displayed after switching to the ACOPOSinverter P64new adjustments cannot be avoided in the Automation Studio project 6 4 Defining permissible directions of rotation parame...

Page 32: ...e bit was previously assigned a different function This behavior corresponds to the original product 6 7 Bit 12 of command word CMDD command STOP With the ACOPOSinverter P64new bit 12 of command word...

Page 33: ...ontroller were ignored during this Switching the setpoint and command source is not supported on the ACOPOSinverter P64new Set points and commands can only be entered from the controller Make sure tha...

Page 34: ...g Automation Studio library AsIoAcc 6 14 Fallback speed parameter LFF Function Fallback speed is no longer offered for the ACOPOSinverter P64new If parameter Fallback speed LFF is used to define a spe...

Page 35: ...ETI Extended status word ETI is device specific For this reason an exact match cannot be guaranteed for the ACOPOSinverter P64new The following deviations are known Bit 06 For the ACOPOSinverter P64n...

Page 36: ...ded procedure 1 Create a backup of your Automation Studio project 2 Import the updated upgrade into your project 3 Load the Automation Studio project onto the controller again 4 If the drive leaves th...

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