Bandit INTIMIDATOR 12XPC Operating & Parts Manual Download Page 17

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Bandit

MODEL 12XPC

TABLE OF CONTENTS

ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR DIMENSION IN THIS

MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE BY THE MANUFACTURER.

NOTICE

PAGE

INTRODUCTION & WARRANTY ........................................................... 2

SERIAL NUMBER LOCATIONS ............................................................ 6

EQUIPMENT SPECIFICATIONS ........................................................... 15

AUTOFEED OPTIONS ...........................................................................

CONTROLS ............................................................................................. 27

TRANSPORTATION PROCEDURES ....................................................

MAINTENANCE ......................................................................................

HYDRAULICS ......................................................................................... 66

ELECTRICAL .......................................................................................... 82

REPLACEMENT PARTS ........................................................................

INFEED HOPPER COMPONENTS ................................................

CHIPPER COMPONENTS .............................................................. 88

CHIPPER KNIFE & HARDWARE ...................................................

ANVIL HARDWARE ........................................................................

DISCHARGE COMPONENTS ........................................................

HYDRAULIC COMPONENTS .........................................................

FRAME & ACCESSORY COMPONENTS .....................................

104

FUEL & HYDRAULIC TANK COMPONENTS ............................... 108

SERVICE RECORD ................................................................................ 112

BANDIT CONTROLS ..............................................................................

113

Summary of Contents for INTIMIDATOR 12XPC

Page 1: ...y Date _______________________ Copyright 1 18 ATTENTION Depending on what replacement parts you are ordering we will need the following information CHIPPER COMPONENTS Serial Number Model Number of Chi...

Page 2: ...ings ca gov diesel Respirar gases de escape de motores diesel le expone a qu micos conocidos por el estado de California como causales de c ncer y defectos cong nitos u otros da os reproductivos Para...

Page 3: ...Bandit Industries Inc Safety Booklet D A N G E R ACCIDENTS INVOLVING BRUSH CHIPPERS CAN AND SHOULD BE PREVENTED Operator training and enforcement of safety policies are ESSENTIAL...

Page 4: ...ded These meetings are a benefit to new inexperienced employees and also remind experienced employees of the obvious dangers involved with tree work Even experienced employees may be injured if they m...

Page 5: ...he material Feeding from the side also positions the operator further from the feedwheels If you or your employees are not following these instructions a very serious accident could occur There is no...

Page 6: ...hese kits are available from your local Bandit dealer SAFETY FEATURE WOODEN PUSH AND PADDLE MOUNT Update Kit UK 1008 WOODEN PUSH PADDLE AND MOUNT 980 0507 42 19 Wide Paddle 981 1005 30 22 Wide Paddle...

Page 7: ...padlocked SAFETY FEATURE SPRING LOCK FOR HOOD PIN Update Kit UK 1009 SPRING LOCK FOR HOOD PIN Since September 1998 mechanical feed hand fed Bandit Chippers have been built with a plug in device on the...

Page 8: ...ctric parts The system typically consists of two simple cables hanging inside the infeed hopper and in front of the feedwheels approximately halfway between the entrance of the infeed hopper and the f...

Page 9: ...e material and re feed it back into the infeed hopper If the wood material is too big or limby back it out trim it and re feed it in portions NEVER fight or wrestle with limbs or branches Forcing mate...

Page 10: ...make the chipper vibrate excessively causing machine fatigue damage and the engine to use more fuel Keep the knives sharp and the chipper will work smoother feed wood easier and make a safer operatio...

Page 11: ...r turn the chipper disc drum by hand Always use a pry bar or wood bar This will prevent the person turning the disc drum from being injured should the disc drum break loose 8 Reinstall the discharge c...

Page 12: ...ANSI and OSHA standards DANGER REFLECTIVE STRIPED TAPE ON FEED CONTROL HANDLE We began installing striped reflective tape on the feed control handle of our hand fed chippers This tape is reflective se...

Page 13: ...e of the chipper must be familiar understand and follow instructions on the decals Decals are available in a variety of languages via Bandit dealers or factory Correct Installation and Care of Decals...

Page 14: ...quent reminder as to the proper safe operation of any piece of equipment especially a chipper that is designed to quickly break down material much tougher than human flesh Please meet with your employ...

Page 15: ...ived instruction and fully understands that the operators must always be located within easy reach of all feed control and shut down devices 6 _____ The customer has received instruction and fully und...

Page 16: ...as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your liking _________...

Page 17: ...RANTY 2 SERIAL NUMBER LOCATIONS 6 EQUIPMENT SPECIFICATIONS 15 AUTOFEED OPTIONS 23 CONTROLS 27 TRANSPORTATION PROCEDURES 35 MAINTENANCE 36 HYDRAULICS 66 ELECTRICAL 82 REPLACEMENT PARTS 83 INFEED HOPPER...

Page 18: ...w a regularly scheduled preventative maintenance and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifications may not only damage the machine...

Page 19: ......

Page 20: ...SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 S N on side of frame 2 W O on top of tongue The engine information is located on the engine block The clutch information is located on the clutch pl...

Page 21: ...defects and other reproductive harm NOTICE DANGER DANGER DANGER WARNING The words Danger Warning Caution and Notice are used on the safety decals and throughout this manual to make you aware of the sa...

Page 22: ...meter wood When feeding larger diameter wood listen for the engine to possibly lug down If it starts lugging down stop the feedwheel s by pushing the hydraulic control bar to off and let the engine re...

Page 23: ...T feed vines or vine like material DO NOT pile vines or vine like material in front of the infeed hopper which may cause you to trip or fall DO NOT allow vines or limbs to become entangled with you or...

Page 24: ...n securely After engagement raise engine RPM to full throttle Engaging and disengaging the clutch at high engine RPM will quickly and excessively wear out clutch plates as well as bearings Refer to cl...

Page 25: ...ling on the ground The door can be opened to perform maintenance to the bottom feedwheel or to assist with unclogging should vine like material become wrapped around the bottom feedwheel During chippi...

Page 26: ...stabilize the machine The tongue jack or rear stabilizers are not designed to hold the machine off the ground at any time Install secure blocking and or chocking as needed Before transporting the mac...

Page 27: ...winch with the wood chipper detached from the towing vehicle The load may move the wood chipper or pull the tongue off the support blocking DANGER Climbers ropes and other lines present at the work si...

Page 28: ...e anywhere on this machine while it is running operating or in transit You will be injured Use EXTREME CAUTION when traveling over non level surface This machine can tip over or tip backwards on non l...

Page 29: ...hts Dimensions weights will vary depending on optional equipment EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS Model 12XPC Height 98 2 6 m Length 192 5 4 m Width 79 2 0 m Weight 4900 lbs 3630kg Fu...

Page 30: ...ocations may vary these are general locations DECALS DECAL LOCATIONS 1 2 18 7 9 34 2 13 19 23 24 39 60 61 58 59 33 38 5 9 35 4 13 2 19 16 27 28 29 30 36 53 8 37 51 52 54 21 26 5 39 38 62 50 63 2 12 24...

Page 31: ...ID 67 Bandit Industries Inc USA 16 INST 02 Yoke Lock Hole 17 INST 03 Yoke Lock Bar 18 INST 04 Arrow 19 INST 05 Yoke Lift Up Down 20 INST 07 Discharge Swivel Right Left 21 INST 11 Motor Coupler Guard 2...

Page 32: ...ocations may vary these are general locations DECALS DECAL LOCATIONS 1 2 18 7 9 34 2 13 19 23 24 39 60 61 58 59 33 38 5 9 35 4 13 2 19 16 27 28 29 30 36 53 8 37 51 52 54 21 26 5 39 38 62 50 63 2 12 24...

Page 33: ...09 Adjustable Feed Speed 50 SPN 11 Correct Knife And Hardware 51 SPN 53 Cable Rope Shear Maintenance 52 N 70 Patents 53 SPW 01 Do Not Go Near Oil Leaks 54 SPW 02 Diesel Fuel Only 55 SPW 03 Gasoline Fu...

Page 34: ...ace so it is smooth and secure Peel off the remainder of the backer paper as you continue to stick the decal on the surface 6 Rub decal from the center outward to remove air bubbles and to secure cont...

Page 35: ...Bandit 21 Copyright 1 18 MODEL 12XPC DECALS...

Page 36: ...Bandit 22 Copyright 1 18 MODEL 12XPC DECALS...

Page 37: ...ystems will then automatically turn the feed on to resume forward travel Due to required components and equipment options a machine may have various types or brands of autofeed systems Each chipper is...

Page 38: ...coming from it or on the newer machines it will have a connector with a light screwed to it When the solenoid is activated indicated by the light in the connector the feedwheel s are reversed by the...

Page 39: ...uld not let engine reach full RPM Check HI RPM setting on gauge to make sure it is not set too close to full RPM of engine HI setting should be 150 to 200 RPM below full engine RPM Sticky dump cartrid...

Page 40: ...test to determine if you problem is hydraulic or electronic NOTICE PROBLEM POSSIBLE CAUSE SOLUTION Feedwheels Run In Reverse From Normal Backup time set wrong Reset backup time Normal setting is 180...

Page 41: ...n the area Anything not in use must be stored in a tool box or stowed away Stabilize the infeed hopper and tongue if unhooked from a tow vehicle Do not rely on a tongue jack to keep the machine stable...

Page 42: ...ure it stays in your possession 9 Allow the machine to cool down 10 Remove all debris wood chips sawdust leaves etc from the machine 11 If transporting the machine follow the transport procedures MACH...

Page 43: ...Bandit 27 Copyright 1 18 MODEL 12XPC LEFT RIGHT BACK FRONT CONTROLS MACHINE ORIENTATION REFERENCE...

Page 44: ...el Trap Door 6 Infeed Hopper 7 Fixed Infeed Tray 8 Feedwheel Control Bar 9 Wooden Push Paddle 10 Hydraulic Control Valves 11 Swivel Discharge 12 Discharge Chute 13 Discharge Flipper Adjuster 14 Autofe...

Page 45: ...PROCEDURES Feedwheel Trap Door Before opening or closing the feedwheel trap door disengage clutch wait for the disc drum to come to a complete stop turn off engine remove the ignition key make sure t...

Page 46: ...ADJUST PIVOT TENSION WITH THE TIGHTNESS OF INSIDE FRICTION NUTS SECURE ADJUSTMENT WITH OUTSIDE JAM NUTS ADJUSTING TENSION FOR CONTROL BAR PIVOT AND LAST CHANCE CABLE PULL USE THE 1 JAM NUT TO ADJUST C...

Page 47: ...ning This is for safety purposes to ensure that the hood pin is not removed and the chipper hood is not opened while the engine is running The chipper hood engine disable plug is wired to shut down th...

Page 48: ...to a complete stop turn off engine remove the ignition key make sure the ignition key is in your possession install the disc drum lock pin and disconnect the battery The vent cover can be bolted on or...

Page 49: ...bricate the Hydraulic Bump Bar pivot points with a dry lube weekly or as needed Also remove the reset pivot handle cover and the valve push bar cover on the bottom of the infeed tray and lubricate the...

Page 50: ...d LOW Engine R P M is controlled by moving the lever from one position to the other 6 Push Button Or Electric Throttle System if equipped Some engines may have a push button or electric throttle adjus...

Page 51: ...nect the brake breakaway cable if equipped and plug in the electrical connection for the lights on the machine or transport trailer 13 Check running lights turn signals and brake lights All must be op...

Page 52: ...ine gauges 2 Check all safety equipment Check for proper operation Repair or replace as needed With everything shut down and stopped ensure last chance cables freely operate feed control valve 3 Check...

Page 53: ...ng problems and or engine failure 8 Check chipper disc drum to turn Very carefully manually with a pry bar or wood bar turn the chipper disc drum a full revolution This is to ensure the anvil and kniv...

Page 54: ...nspect axle dust caps and replace if damaged or leaking DAILY START UP MAINTENANCE cont 1 Check anvil clearance tightness and wear Measure the anvil clearance The clearance should be 120 3 0 mm from h...

Page 55: ...and adjust brakes Check and adjust brakes as needed per axle MFG manual 9 Check discharge chain tension if equipped Check tension on hydraulic or hand crank swivel discharge chain drive and tighten a...

Page 56: ...box is working smoothly clean and oil 14 Check and adjust belt tension on chipper and hydraulic pump belt drives or replace 15 Check hydraulic pump and motor shafts for fit and tightness 16 Check and...

Page 57: ...wheel motor connection 4 Check feedwheel teeth for sharpness 5 Check retighten all bearing and chipper sheave bolts 6 Check hydraulic function pressures Set to specified PSI bar 7 Check and grease or...

Page 58: ...QUE CHART THESE TORQUES ARE BASED ON DRY CLEAN THREADS DESCRIPTION BOLT SIZE TORQUE FT LBS TORQUE Nm Chipper Drum Bearing Bolts 5 8 11 NC 180 245 Drum Head Shaft Bushing 3030 5 8 11 NC 67 91 Anvil 1 2...

Page 59: ...t available A small brush can be used to touch up the area 4 Also primer and most colors of paint are available in aerosol spray cans to simply spray over the effected area after it is cleaned dry and...

Page 60: ...equired to chip increases machine vibration and cause feeding problems The extra vibration will cause cracks to develop throughout the machine and void warranty 2 Belt Drives 1 Belts must be tightened...

Page 61: ...system is not working properly Look at any dump cartridges or solenoids on the hydraulic system often tapping of the block or removing the cartridge and cleaning it will take care of problems 1 Poor p...

Page 62: ...rom most local automotive parts stores 4 4 4 CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE 1 Chipper Bearings X Purge daily wipe off excess 2 Feedwheel Bearings X 1 2 shots daily wipe off excess 3 Feedwh...

Page 63: ...ay vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section and Maintenance Section of this manual or componen...

Page 64: ...arings daily with one shot of grease Both types of bearings are designed with a relief system that will not allow over greasing In other words you can not hurt the bearing seals by pumping in too much...

Page 65: ...with dull knives B Knife anvil worn or needs adjustment Rotate repair or replace see Figure 1 C Feedwheel s are not operating correctly SEE HYDRAULIC TROUBLE SHOOTING D The throat base opening is a hi...

Page 66: ...G Only Bandit knives and hardware are recommended for use in your Bandit chippers Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that...

Page 67: ...sc chippers or the condition of the knife bolt threads on drum chippers If a problem is found contact your local dealer or Bandit Industries 8 Clean out the knife pocket at this time Remove all debris...

Page 68: ...um head and base area Anvil Bolts Torque To Specs Anvil Adjuster Bolt Anvil Puller Block Anvil Bolts Torque To Specs Anvil Clamp Plate Anvil Adjuster Bolt Anvil Bolts Torque To Specs Anvil Knife Drum...

Page 69: ...been checked climb back out of the infeed hopper remove the drum lock pin and very carefully rotate the chipper drum so the other knives can be checked 4 Once all knives have been checked adjust the...

Page 70: ...off engine remove the ignition key make sure the ignition key is in your possession install the disc drum lock pin and disconnect the battery 1 This clearance should be checked every 50 hours of oper...

Page 71: ...he counter knife bolts 6 Clean the Loctite off the counter knife bolts and from the mounting holes 7 Install the new counter knife to the mount bar 8 Apply Loctite 243 blue to the counter knife bolts...

Page 72: ...rly 1 Remove beltshield 2 To adjust the belt tension loosen the four engine mounting bolts and the jam nuts on the engine adjuster on the radiator end of the engine 3 Adjust the belt tension with the...

Page 73: ...or misaligned belts and sheaves in the power train causes belt slippage thus power loss Keep the power train working for you not against you by checking for needed adjustment or replacement Main Drive...

Page 74: ...es not rock or slop on the shaft 5 Install the self locking nut with Loctite 263 on the threads 6 Tighten to the correct torque 340 ft lbs 461 Nm for DT motor 250 300 ft lbs 339 407 Nm for RE TG motor...

Page 75: ...e 1 Clean the feedwheel shaft of all debris use a degreaser 2 Install both feedwheel bearings on the feedwheel shaft with the Grip Tight bearing on the hydraulic motor side and the set screw bearing o...

Page 76: ...drum by hand Always use a pry bar or wood bar This will prevent the person turning the disc drum from being injured should the disc drum break loose 8 Reinstall the discharge chute mount securely and...

Page 77: ...ximately 6 152 mm of travel before you start spring tension Use this position when chipping the maximum diameter material allowed by the chipper With the pin in position 2 the Easy Climb System will h...

Page 78: ...nfeed tray Using a belt tension gauge the bump bar should activate with approximately 25 30 lbs 11 14 kg If these measurements are not within specifications the bump bar needs to be checked for worn l...

Page 79: ...ITH COVERS REMOVED Make sure the bump bar operates smoothly and without binding Make sure the bump bar is free from all debris and nothing is jammed around or in behind the bump bar Lubricate the pivo...

Page 80: ...and top wheel up 7 Install the yoke lock pin completely and securely to help keep the top feedwheel in the raised position 8 Crank the jack to lower the yoke and top wheel so the weight is on the yoke...

Page 81: ...ch or too little for the load Vehicle Hitch Height if trailer is not level with ground axle camber is misaligned Maintenance wheel bearing lubrication and adjustment Follow axle MFG instructions Brake...

Page 82: ...for cutter disc drum to come to a COMPLETE STOP takes at least several minutes 4 Install disc drum lock pin 5 Loader arm if equipped securely on ground and hydraulic pressure released 6 Unplug engine...

Page 83: ...ave operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings Relieve all pressure and retighten as needed DONOTGONEARHYDRAULICLEAKS Highpressureoile...

Page 84: ...cSt Maximum No Load Viscosity at start up 2000 cSt Hydraulic fluids vary in their resistance to oxidation at elevated temperatures their ability to protect against metal to metal contact under increa...

Page 85: ...nces DO NOT UNDERANY CIRCUMSTANCES OVER SET THESE RELIEF PRESSURES BECAUSE IT WILL CAUSE DAMAGE TO COMPONENT PARTS AS WELL AS HYDRAULIC PARTS These typical hydraulic flows and relief pressure settings...

Page 86: ...only when checking pressure Follow above instructions or this will cause unwarranted damage to the hydraulic components Never close the ball valves on the hydraulic tank suction ports if equipped whil...

Page 87: ...er you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings Relieve all pressure and retighten as needed DONOTGONEARHYDRAULICLEAKS Highpres...

Page 88: ...e gauge and place the rubber cap back on the test nipple 9 Check for hydraulic leaks 10 Relief valve pressure should be checked and or readjusted every month for best performance MAINTAIN FEEDWHEEL HY...

Page 89: ...5 Control Valve 1 VALVE SEAT The springs pushes the relief valve ball against it until pressure builds 2 POPPIT VALVE This ball opens and closes to relieve excess pressure on hydraulic system 3 RELIEF...

Page 90: ...elief pressure setting if needed if not needed shut off engine and remove plug and pressure gauge Reassemble control valve to optional motor or cylinder 9 Check for hydraulic leaks 10 Relief valve pre...

Page 91: ...stuck open 2 Worn hydraulic motor 3 Pump is worn 4 Feedwheel relief pressure not correct 5 Pinched or damaged hydraulic hose 6 Feedwheel valve control valve worn leaking internally 7 Autofeed dump va...

Page 92: ...s 72 74 Adjusting relief valve setting 1 Refer to the hydraulic pressure adjustment procedure section of the manual to find the correct procedure for adjusting relief valve pressure settings pages 72...

Page 93: ...nes will be equipped with a flow divider between the hydraulic motor and the control valve If the hydraulic motor has a case drain unhook the case drain hose that goes to the relief valve at the valve...

Page 94: ...ESTRICTED FLOW TO PASS THROUGH IT 8 Start the engine to engage the pump the clutch may have to be engaged if the pump is belt driven 9 Have a second person lift the hydraulic hose far enough out of th...

Page 95: ...the meter and pressure gauge reading to make sure a high pressure does not exist 8 Increase the engine speed slowly to full rpm and at the same time observe the pressure and flow rate The pressure sh...

Page 96: ...e detent will hold the hand lever in the three positions GENERAL PROCEDURE Hand Lever Seal Retainer Back Up Ring O Ring Detent Assembly Relief Valve Kit Spring Cover Seal Retainer Back Up Ring O ring...

Page 97: ...CTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER WITH NO OPTIONS HYDRAULICS F1 P1 V2 V1 V3 V4 V5 M1 M2 A B P T A B A B P T A B SET AT 2500 PSI HYDRAULIC TANK P G P RELIEF MANIFOLD FEED VA...

Page 98: ...Right Turn Yellow Y Left Turn Brown BR Running Lights Black BL Power to Breakaway Switch WIRING FOR STANDARD 6 PRONG PLUG AND 6 WIRE MAIN CABLE JUNCTION BOX WIRES SPLICED TOGETHER WHITE WIRES GROUNDED...

Page 99: ...should have the serial number S N and model of the machine to ensure that you receive the correct replacement part See page 6 for typical serial number work order number locations NOTICE Bandit Indus...

Page 100: ...CE 50 15 16 13 29 30 31 34 36 38 39 35 37 41 40 30 32 42 43 44 42 43 44 32 31 34 36 38 46 35 37 41 47 48 48 49 51 52 53 54 55 56 57 19 20 33 33 45 45 48 48 27 22 24 25 22 58 27 27 26 17 18 21 21 14 9...

Page 101: ...980 300156 Hydraulic Control Arm 20 1 2 20 980 100141 Feedwheel Control Valve Linkage 21 a 980 0509 25 Last Chance Cable Kit Pulleys Cables Clamps b 900 4904 29 Last Chance Orange Cable With Clamp c 9...

Page 102: ...CE 50 15 16 13 29 30 31 34 36 38 39 35 37 41 40 30 32 42 43 44 42 43 44 32 31 34 36 38 46 35 37 41 47 48 48 49 51 52 53 54 55 56 57 19 20 33 33 45 45 48 48 27 22 24 25 22 58 27 27 26 17 18 21 21 14 9...

Page 103: ...Without Yoke Lift with Decal Plate b 980 200098 Optional Yoke Lift Assembly c 980 0132 68 Decal Plate Only 50 980 200223 Yoke Lock Pin 51 a 900 3925 04 Optional Yoke Lift Cylinder Welded b 904 0007 1...

Page 104: ...Bandit 88 Copyright 1 18 MODEL 12XPC CHIPPERCOMPONENTS Parts may not be exactly as shown NOTICE 1 12 13 13 12 2 2 6 4 9 10 11 11 15 17 16 19 18 25 26 26 23 24 30 31 36 32 33 35 37 28...

Page 105: ...nife b 900 4909 86 Counter Knife Bolts 1 4 20NC x 5 8 SHCS 8 per Not Shown 15 a 905 3001 76 Shear Bolt Plate b 905 1000 24 Shear Assembly Includes 12 16 905 3003 60 Shear Slot Cover Right Side 17 905...

Page 106: ...ION PART NUMBER DESCRIPTION CHIPPERKNIFE HARDWARE Part Numbers For Knives Hardware 1 912 3001 47 5 8 x 5 1 2 x 9 Chipper Knife 2 900 4901 32 5 8 Mill Carb Washer 3 900 4900 20 5 8 11NC x 2 Knife Bolt...

Page 107: ...Plate 3 900 4909 18 1 2 Mill Carb Washer 4 900 4906 86 1 2 Lock Washer 5 900 4900 74 1 2 13NC x 2 Hex Head Bolt 6 900 4909 28 1 2 13NC x 2 3 4 Hex Head Bolt 7 900 4907 91 Anvil Eye Bolt 1 2 13NC x 4...

Page 108: ...ot be exactly as shown NOTICE LOCATION PART NUMBER DESCRIPTION KNIFE SAVER KIT COMPONENTS 1 900 9901 68 Knife Saver Kit 2 900 9901 65 File For Knife Saver Kit Only 3 900 9901 63 Replacement Blades For...

Page 109: ...10 23 Adjusting Spring Lock Plate Assembly For Standard Flipper b 980 0510 24 Adjusting Spring Lock Plate Assembly For Enclosed Flipper 6 a 911 300129 Clean Out Door Start 5 12 b 980 300616 Clean Out...

Page 110: ...Bandit 94 Copyright 1 18 MODEL 12XPC DISCHARGE COMPONENTS Parts may not be exactly as shown NOTICE HEIGHT ADJUSTABLE HAND CRANK HAND SWIVEL DISCHARGE 1 2 5 7 4 6 3 9 10 13 15 17 13 16 18 20 19...

Page 111: ...09 26 12 Discharge Flipper Assembly Includes 5 7 b 980 0510 25 12 Enclosed Discharge Flipper Assembly Includes 5 7 7 a 900 4901 83 Discharge Flipper Adjusting Spring b 900 7900 93 Black Rubber Cap Not...

Page 112: ...K KIT 1 900 3920 73 5000 PSI Gauge 2 900 3902 24 Quick Coupler 3 900 3902 23 Test Nipple 4 900 3911 47 Rubber Cap For Test Nipple 5 900 3924 86 Fitting 6 900 3926 11 Ball Valve 7 900 3922 14 Fitting 8...

Page 113: ...nents NOTICE Examples of straight fittings PIPE FITTING JIC SAE O RING P T A B P T 5 4 2 3 1 7 B A A B INLET 6 B A 8 9 10 1 See Pages 108 109 Hydraulic Tank 2 900 3901 41 Hydraulic Tank Strainer 3 a 9...

Page 114: ...ctly as shown NOTICE HYDRAULIC COMPONENTS MAIN RELIEF BLOCK LOCATION PART NUMBER DESCRIPTION Hydraulic Hose To Tank Hydraulic Hose From Pump T P 2 1 1 N A Main Relief Block Only 2 N A Main Relief Only...

Page 115: ...BER DESCRIPTION 5 3 1 3 2 4 2 1 1 900 3920 20 Retainer Nut and Sealing Ring Danfoss 2 900 2909 55 Herschman Connector Only 3 900 3920 19 Solenoid Only Danfoss 4 900 3919 47 Dual Solenoid Assembly Incl...

Page 116: ...Bandit 100 Copyright 1 18 MODEL 12XPC HYDRAULIC COMPONENTS Parts may not be exactly as shown NOTICE HOSE CLAMP HOSE GUARD FLOW DIVIDER 1 2 3 4 1 2 1...

Page 117: ...Clamp Assembly Includes s 1 4 d 900 3914 02 1 2 Single Clamp Assembly For Steel Lines Includes s 1 4 e 900 3915 61 1 2 Double Clamp Assembly Includes s 1 4 f 900 3913 32 1 2 Double Clamp Assembly For...

Page 118: ...18 MODEL 12XPC 1 2 3 4 6 7 8 9 10 11 12 13 6 6 6 7 9 TYPICAL FEEDWHEEL CONTROL VALVES TYPICAL SPRING LOADED CONTROL VALVE 11 9 8 4 12 6 6 7 2 1 12 3 12 6 6 7 10 HYDRAULIC COMPONENTS Parts may not be e...

Page 119: ...ing Ball Screw NOTE SOLD ONLY AS A KIT 9 904 0003 34 Valve Spool Stop For Spring Loaded Valve 10 904 0003 35 Valve Spool Spring 11 904 0003 36 Valve Spacer For Yoke Lift Valve 12 900 A 2941 Spring Cen...

Page 120: ...opyright 1 18 MODEL 12XPC FRAME ACCESSORY COMPONENTS Parts may not be exactly as shown NOTICE OPTIONAL SLIDING TONGUE 30 1 2 3 4 5 6 7 8 9 12 11 8 14 23 24 25 25 16 17 13 15 18 21 22 20 19 10 10 28 27...

Page 121: ...D Amber Marker Light 3 4 Round b 900 2915 97 LED Amber Marker Light Oval 9 a 900 5904 43 Right Hand Aluminum Fender b 980 0122 61 Right Hand Heavy Duty Aluminum Fender c 980 0506 81 Right Hand Heavy D...

Page 122: ...opyright 1 18 MODEL 12XPC FRAME ACCESSORY COMPONENTS Parts may not be exactly as shown NOTICE OPTIONAL SLIDING TONGUE 30 1 2 3 4 5 6 7 8 9 12 11 8 14 23 24 25 25 16 17 13 15 18 21 22 20 19 10 10 28 27...

Page 123: ...25 a 922 0003 38 Engine Mount Pad For 1 2 Engine Hold Down b 980 0101 33 Engine Mount Pad For 5 8 Engine Hold Down 26 900 5910 82 9 16 18NF Cone Nut 27 900 5907 21 225 75R 15 Tire and White 6 Bolt Rim...

Page 124: ...Bandit 108 Copyright 1 18 MODEL 12XPC Parts may not be exactly as shown NOTICE FUEL HYDRAULIC TANK COMPONENTS OPTIONAL HEAVY DUTY LOCKABLE FILLER CAP 9 3 6 1 2 4 5 2 10 11 12...

Page 125: ...own 5 900 3975 03 Sight Gauge 6 a 980 1003 13 24 1 2 Gallon Fuel Tank Includes 2 4 7 9 b 980 0509 58 24 1 2 Gallon Fuel Tank 7 a 900 3926 84 SuctionDropPipeAss yWithoutHoseBarb 1 2 NPTFMalex3 8 NPTFFe...

Page 126: ...Bandit 110 Copyright 1 18 MODEL 12XPC Parts may not be exactly as shown NOTICE OPTIONAL HYDRAULIC BUMP BAR OPTIONAL COMPONENTS 3 3 4 5 2 7 3 3 6 1...

Page 127: ...905 2000 58 Reset Pivot Handle Assembly 5 905 3002 08 Bump Bar Trip Bracket 6 905 2000 59 Valve Push Bar Assembly 7 905 2000 50 Hydraulic Bump Bar Assembly 8 900 3956 74 Bump Bar Valve Not Shown 9 a...

Page 128: ...Bandit 112 Copyright 1 18 MODEL 12XPC SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT...

Page 129: ...BANDIT CONTROLS 1 245774458290 21Dec2016 HAND FED BANDIT CONTROLS FUEL SAVER RADIO WINCH w FEED ASSIST DUMP VALVE BUMP BAR...

Page 130: ...switch to prevent grinding the starter while the engine is running If the engine does not start immediately it may be necessary to cycle the key back to the OFF position wait 15 20sec allow engine EC...

Page 131: ...the Display C1 will default to Radio mode If C1 loses comm with the Display AND the radio receiver it will default to Tether Mode If C1 loses comm with display and receiver and tether it will remain...

Page 132: ...ys defaults to AutoFeed ON when the key is first turned on A popup alert indicating the controls are in Bypass will blink on every screen because certain control features are disabled while in Bypass...

Page 133: ...of 15 until keyswitch is cycled and that memory is cleared This is to provide a limited history of errors in case an operator is unable to watch this screen continuously and likely miss a status value...

Page 134: ...gnosed for open broken connection while the output is de engergized The Outputs in Controller1 C1 are organized into 2 groups each group has a supply fuse The status of each fuse is shown at the top o...

Page 135: ...load conditions simply press Throttle Up and then press Feed Fwd to resume feeding If the Winch Stow Switch indicates that the winch is out Feed Fwd will stop automatically and the Radio Winch functio...

Page 136: ...idles down due to light load conditions simply press Throttle Up and then press Feed Fwd to resume feeding If the Winch Stow Switch indicates that the winch is out Feed Fwd will stop automatically and...

Page 137: ...s The first number behind the Fan Rev Interval time setting is the engine fan state 0 neutral 1 pulling forward 14 reversing purge The second number behind the time setting is an error count of how ma...

Page 138: ...PM to recover above AutoFeed Hi 2000rpm and then Feed Fwd will resume Note if AutoFeed Hi setting value is mistakenly set higher than the engine can run the Feed system will not Feed Fwd because it is...

Page 139: ...normal operation the load on the engine might range from 50 90 while chipping When no material is being fed into the chipper it will just run at high rpm but maybe only 35 load With actual load being...

Page 140: ...must see a 12V signal from the Winch Stow Switch a 0V signal from Feed Assist Push Button Switch When the operator is finished with winch operations the winch rope must be stowed properly to tighten...

Page 141: ...signal from Feed Assist Joystick Feed Fwd When the operator is finished with winch operations the winch rope must be stowed properly to tighten down on the Stow Bar The Stow Switch will now indicate t...

Page 142: ...p menu Popup menu disappears after 5sec Popup Menu Options 1 Press this button for Display Menu 2 Press for DPF Options If equipped with relevant T4 engine 3 Press to view System Faults 4 Press to cha...

Page 143: ...58290 21Dec2016 Display Menu 1 Select down to the parameter you wish to adjust 3 4 Increase or decrease the value of the selected parameter or select through various options 5 Go back Engine ECU addre...

Page 144: ...onment Exhaust gas temperature is high Auto Regen is in process of burning out accumulated soot Soot level in the DPF indicates need for Regen if in Auto the engine typically conducts the regen on its...

Page 145: ...Go back If the engine or other system controller sends a diagnostic message as shown at right it will appear as a popup error with applicable details The popup message can be hidden press button 5 wh...

Page 146: ...ANDIT CONTROLS 18 245774458290 21Dec2016 Faults and Diagnostic Messages The Amber LED corresponds to a Diagnostic Warning Condition The Red LED corresponds to a Diagnostic Stop Condition ie stop engin...

Page 147: ...21Dec2016 Service Reminders 1 Select down to the parameter you wish to adjust 3 4 Increase or decrease the value of the selected parameter or select through various options 5 Go back 1 2 3 4 5 Press...

Page 148: ...2016 Other Engine Parameters The engine may send information on other parameters it is monitoring These can be read on 1 of 4 engine pages Cycle through the engine pages to return to the Main Page Pre...

Page 149: ...ting a laptop to the engine with certain engine service tools ex CAT ET etc it may be necessary to disconnect the main Controller by unplugging the 3amp VBBs fuse in station 3 The engine can still Key...

Page 150: ...6 Bump Bar Option If the Chipper is equipped with a Bump Bar and Bump Bar Bypass valve a Bypass Button is connected to the valve which together allow Feed Fwd for 5 seconds even if the Bump Bar has di...

Page 151: ...els these faults will trigger the engine to idle down and request action from the operator engine may also derate or shutdown in severe cases SPN FMI 3251 0 cu DPF is full of soot Contact engine servi...

Page 152: ...t02 EStop BadCount04 TetherEStop counts only while in TetherMode The buttons on the infeed are tied into Throttle Up when FuelSave is turned on Winch In Out Sw R to Gnd Open 60 000 In 0 0 Out 1000 Ato...

Page 153: ...BANDIT CONTROLS 25 245774458290 21Dec2016 Document notes 21Dec2016 First Draft...

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Bandit INTIMIDATOR 12XPC, Operating & Parts Manual

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