Bandit 75 Operating & Parts Manual Download

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Bandit

MODEL 75

EQUIPMENT SPECIFICATIONS

Approximate Dimensions & Weights

(Dimensions & weights will vary depending on optional equipment)

EQUIPMENT SPECIFICATIONS

Model 75

Length (Infeed Tray

Down)

144” (3.7 m)

Width

68” (1.7 m)

Height

90” (2.3 m)

Weight

2,500 lbs. (1,100 kg)

Fuel Capacity

7 Gal. (26.5 L)

Hydraulic Fluid Capacity

7 Gal. (26.5 L)

Summary of Contents for 75

Page 1: ...Delivery Date ________________________ Copyright 1 21 ATTENTION Depending on what replacement parts you are ordering we will need the following information CHIPPER COMPONENTS Serial Number Model Numbe...

Page 2: ...uctive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust system Do not idle the engine...

Page 3: ...Bandit Industries Inc Safety Booklet D A N G E R ACCIDENTS INVOLVING BRUSH CHIPPERS CAN AND SHOULD BE PREVENTED Operator training and enforcement of safety policies are ESSENTIAL...

Page 4: ...ded These meetings are a benefit to new inexperienced employees and also remind experienced employees of the obvious dangers involved with tree work Even experienced employees may be injured if they m...

Page 5: ...he material Feeding from the side also positions the operator further from the feedwheels If you or your employees are not following these instructions a very serious accident could occur There is no...

Page 6: ...hese kits are available from your local Bandit dealer SAFETY FEATURE WOODEN PUSH AND PADDLE MOUNT Update Kit UK 1008 WOODEN PUSH PADDLE AND MOUNT 980 0507 42 19 Wide Paddle 981 1005 30 22 Wide Paddle...

Page 7: ...padlocked SAFETY FEATURE SPRING LOCK FOR HOOD PIN Update Kit UK 1009 SPRING LOCK FOR HOOD PIN Since September 1998 mechanical feed hand fed Bandit Chippers have been built with a plug in device on the...

Page 8: ...ctric parts The system typically consists of two simple cables hanging inside the infeed hopper and in front of the feedwheels approximately halfway between the entrance of the infeed hopper and the f...

Page 9: ...e material and re feed it back into the infeed hopper If the wood material is too big or limby back it out trim it and re feed it in portions NEVER fight or wrestle with limbs or branches Forcing mate...

Page 10: ...make the chipper vibrate excessively causing machine fatigue damage and the engine to use more fuel Keep the knives sharp and the chipper will work smoother feed wood easier and make a safer operatio...

Page 11: ...r turn the chipper disc drum by hand Always use a pry bar or wood bar This will prevent the person turning the disc drum from being injured should the disc drum break loose 8 Reinstall the discharge c...

Page 12: ...ANSI and OSHA standards DANGER REFLECTIVE STRIPED TAPE ON FEED CONTROL HANDLE We began installing striped reflective tape on the feed control handle of our hand fed chippers This tape is reflective se...

Page 13: ...e of the chipper must be familiar understand and follow instructions on the decals Decals are available in a variety of languages via Bandit dealers or factory Correct Installation and Care of Decals...

Page 14: ...quent reminder as to the proper safe operation of any piece of equipment especially a chipper that is designed to quickly break down material much tougher than human flesh Please meet with your employ...

Page 15: ...ived instruction and fully understands that the operators must always be located within easy reach of all feed control and shut down devices 6 _____ The customer has received instruction and fully und...

Page 16: ...as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your liking _________...

Page 17: ...48 Service Record 90 Electrical 58 Replacement Parts 59 Hydraulic Fluid Requirements 47 Hydraulic Pressure Settings 48 Control Valve 49 Pressure Adjustment Procedures 50 Hydraulic Troubleshooting 51...

Page 18: ......

Page 19: ...PER SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 Serial Number on side of frame 2 Work Order Number on side of tongue The engine information is located on the engine block The clutch information...

Page 20: ...e and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifications may not only damage the machine and its performance but could result in severe...

Page 21: ...drugs or alcohol Never operate equipment that is in need of repair or adjustment Keep children bystanders and animals clear of working area Accidents are typically caused by making mistakes The operat...

Page 22: ...hine without the hood pin in place Do not operate the machine with any type of makeshift hood pin or an improperly installed hood pin The hood pin must be padlocked Do not slam the chipper hood to the...

Page 23: ...r diesel formulations with higher sulfur content Avoid death or serious injury from fire or explosion consult with your fuel or fuel system supplier to ensure the delivery system is in compliance with...

Page 24: ...d weather situations let your hydraulic system idle for approximately 15 minutes to allow the system to warm up to operating temperature It is very important after you have operated a new machine for...

Page 25: ...ons Weights Dimensions weights will vary depending on optional equipment EQUIPMENT SPECIFICATIONS Model 75 Length Infeed Tray Down 144 3 7 m Width 68 1 7 m Height 90 2 3 m Weight 2 500 lbs 1 100 kg Fu...

Page 26: ...12 1 21 Model 75 Machine Orientation Reference MACHINE ORIENTATION REFERENCE RADIATOR SIDE DRIVE SIDE DISCHARGE END INFEED HOPPER END...

Page 27: ...ntrol bar should pivot with little effort by hand or with a pull on the Last Chance cables Lubricate pivot points of the feedwheel control bar weekly Adjust pivot tension with the tightness of inside...

Page 28: ...d hopper 9 Hydraulic Control Valves Infeed hopper end on top of the infeed hopper 10 Wooden Push Paddle Radiator side on the infeed hopper 11 Swivel Discharge Drive side 12 Discharge Chute Discharge e...

Page 29: ...hat dirty material is being run through the chipper the feedwheel trap door can be opened SAFETY INSTRUCTIONS The feedwheel control bar operates the feedwheel s To make the feedwheel s operate so they...

Page 30: ...e hood pin The engine disable plug has a circuit fuse If the engine will not start or run check the fuse first before consulting the engine manufacturer s manual Circuit fuse locations Caterpillar Per...

Page 31: ...ey to the off position The typical diesel engine may have a preheat system to assist in starting the engine during cold weather To activate the preheat system continue to hold the ignition key in the...

Page 32: ...ls cans lines or any other foreign objects in the area Anything not in use must be stored in a tool box or stowed away Stabilize the infeed hopper and tongue if unhooked from a tow vehicle Do not rely...

Page 33: ...Model 75 Operation MACHINE OPERATION Butt end of brush first Release limb or log into chipper Turn away from the infeed hopper and keep moving after releasing the limb or log Travel Path Travel Path...

Page 34: ...a clear area away from the machine place them on the infeed tray start the feed system and use the wooden pusher paddle to guide them towards the feedwheel s Always be in position and prepared to acti...

Page 35: ...Bar comes set from the factory and is non adjustable If the Hydraulic Bump Bar is pushed the feedwheels stop After the Hydraulic Bump Bar has been pushed the operator will need to reset it Push the H...

Page 36: ...rectly 9 Do not transport unless discharge is secured into a transport position 10 Check tires for correct pressure cuts or damaged rims 11 Check lug nuts and retorque if necessary Check new units bef...

Page 37: ...possession install the disc lock pin and disconnect the battery Consult your engine manual for proper break in procedures Various engines require somewhat different procedures Failure to properly bre...

Page 38: ...TORQUES ARE BASED ON DRY CLEAN THREADS DESCRIPTION BOLT SIZE TORQUE FT LBS TORQUE Nm Chipper Bearing Bolts 3 4 10 NC 300 325 406 440 Rear Chipper Bearing Bolts 5 8 11 NC 200 220 271 298 Anvil 1 2 13 N...

Page 39: ...not over fill and you must leave fuel expansion space in the top of the tank HYDRAULIC OIL LEVEL FUEL LEVEL After closing chipper hood reinsert the hood pin and padlock make sure pin is tight and secu...

Page 40: ...Make sure debris is not packed between fins Use compressed air or pressurized water soap may also be needed to clean the oil cooler depending on the level and type of debris If pressurized water is us...

Page 41: ...function pressure settings to a maximum of the specified pressure This will give you the best performance from the hydraulic system Check and grease or oil wheel bearings per axle manufacturer s inst...

Page 42: ...s in the first few days of operation Loose and slipping belts will affect the performance of feeding Burnt glazed and broke belts due to improper adjustments will not be covered under warranty Proper...

Page 43: ...f problems Feed System Slide Box Open the bottom feedwheel clean out door and clean any debris to make sure no binding occurs Bottom feedwheel binding up and possible down time for repairs Adjust the...

Page 44: ...s too loose Adjust Clutch belts out of adjustment Adjust Engine not running at full RPMs Adjust Chipper knife hits anvil Anvil clearance Adjust the anvil clearance to approx 1 1 mm to 1 6 mm 045 to 06...

Page 45: ...inal width is not reduced to less than the specified minimum width If a knife measures less than the specified minimum width after sharpening it must be discarded Inspect the knives after sharpening t...

Page 46: ...es are followed KNIFE CHANGING PROCEDURE Before attempting any type of maintenance disengageclutch waitforthedisctocometoa complete stop turn off engine remove the ignition key make sure the ignition...

Page 47: ...serious injury DANGER DANGER Chipper knives are sharp and can be dangerous It is always necessary for your protection to be extra careful and wear proper hand protection when handling knives Elongated...

Page 48: ...o the infeed hopper Use a feeler gauge or the anvil to knife gauge supplied by Bandit to check the clearance of the first knife to the anvil Check the clearance at the left and right sides of the knif...

Page 49: ...vil Anvil Handle Anvil Adjuster Bolt Anvil Puller Block Hex Nut Hex Nut Anvil Adjuster Bolt View looking through the feedwheels at the throat area Anvil Knife Disc Anvil To Knife Gauge View looking fr...

Page 50: ...s anywhere near the chipper disc they may be injured If the chipper is properly maintained and operated correctly the chipper should not plug In the unlikely event that the chipper becomes plugged do...

Page 51: ...ped with a 10 male JIC cap 6 Remove the bolts that hold the torque arm to the hydraulic pump Hydraulic Pump Chipper Sheave Hydraulic Suction Hose Hydraulic Pressure Hose Torque Arm Torque Arm Bolts 7...

Page 52: ...hen tighten the engine adjuster jam nuts on the radiator end 8 Hand tighten the remaining engine mount bolt Loosen the engine adjuster jam nuts all the way and torque the engine mount bolt 9 Tighten t...

Page 53: ...king for you not against you by checking for needed adjustment or replacement BELT TENSION FIGURE 1 POSITIONING JAM NUTS CLUTCH END OF ENGINE CHIPPER SHEAVE ENGINE MOUNTING BOLTS ENGINE SHEAVE CHECK S...

Page 54: ...ts to make sure one of the tangs of the tang washer is still there and bent over into one of the slots on the shaft lock nut 5 Check to make sure the shaft lock nuts are not loose 6 Check to make sure...

Page 55: ...r Coupler Pin Removal Part Number 981 0501 61 COUPLER PIN COUPLER PRESS TOOL PRESS BOLT 1 6 mm 1 16 TO 3 2 mm 1 8 COUPLER RUBBER COUPLER GUARD Removal if tapered pin is equipped with a nut to assist i...

Page 56: ...dwheel needs to be taken off the bearing also WITH THE GRIP TIGHT BEARING BEHIND FEEDWHEEL MOTOR The machine is set up with one set screw bearing and one Grip Tight bearing because the one Grip Tight...

Page 57: ...ts are worn if the pivot points need lubrication etc The trip force of the bump bar should not exceed 50 lbs 22 7 kg If the trip force does exceed 50 lbs 22 7 kg check for binding of any parts worn hy...

Page 58: ...g worse 8 If you are unable to sand and mask the area there are containers of primer and paint available A small brush can be used to touch up the area after it is cleaned dry and warmed Also primer a...

Page 59: ...441 8 Lug Hubs Flange Nut 22 mm x 1 5 Studs 450 500 610 678 10 Lug Hubs 22 mm x 1 5 Studs 450 500 610 678 10 Lug Hubs 3 4 16 Studs 450 500 610 678 10 Lug Hubs 1 1 8 16 Studs 450 500 610 678 Consult ax...

Page 60: ...TRUCTIONS NOTICE This machine is equipped with a very efficient simple hydraulic system Each component is capable of withstanding a specified pressure and still operate for a very long time If a probl...

Page 61: ...inimum specifications must be met CELSIUS C 40 20 18 13 5 0 1 7 15 25 35 45 55 65 75 85 95 FAHRENHEIT F 40 4 0 9 23 32 34 45 59 77 95 113 131 149 167 185 203 ANTI WEAR ISO 100 ANTI WEAR ISO 68 ANTI WE...

Page 62: ...TINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS Approximate For Reference Only Engine At Full RPM HYDRAULICS Do not under any circumstances over set these relief pressures it will cause damage to compo...

Page 63: ...The springs pushes the relief valve ball against it until pressure builds Make sure there is no cracking or distortion to the valve seat Replace if damage occurs Use a 7 32 allen wrench to remove the...

Page 64: ...e to full throttle 5 Close the ball valve 6 Pressure gauge should read maximum specified PSI bar ONLYCLOSEBALLVALVEFOR4 5SECONDS TO SET PRESSURE OR YOU MAY DAMAGE HYDRAULICS MAINTAIN FEEDWHEEL HYDRAUL...

Page 65: ...ome machines will be equipped with a flow divider between the hydraulic motor and the control valve If the hydraulic motor has a case drain unhook the case drain hose that goes to the relief valve at...

Page 66: ...AS TO ALLOW UNRESTRICTED FLOW TO PASS THROUGH IT 8 Start the engine to engage the pump the clutch may have to be engaged if the pump is belt driven Do not exceed 90 of system pressure First component...

Page 67: ...ow rate through the meter and pressure gauge reading to make sure a high pressure does not exist Do not exceed 90 of system pressure First component after pump Flow Direction Hydraulic Tank Flow Meter...

Page 68: ...ld the hand lever in the three positions GENERAL PROCEDURE Small amount of clean hydraulic oil Clean working area free of debris and shop rags 3 16 Tee handle hex driver 3 4 drag link drive socket Jaw...

Page 69: ...y tap on dump block remove clean or replace Low hydraulic oil level Fill to 7 8 full minimum Plugged oil screen Replace Binding such as worn bearings etc Repair Control lever improperly shifting valve...

Page 70: ...Right Turn Yellow Y Left Turn Brown BR Running Lights Black BL Power to Breakaway Switch WIRING FOR STANDARD 6 PRONG PLUG AND 6 WIRE MAIN CABLE JUNCTION BOX WIRES SPLICED TOGETHER WHITE WIRES GROUNDE...

Page 71: ...umber Assembly Number of Clutch MACHINE ORIENTATION REFERENCE Bandit Industries Inc reserves the right to make changes in models size design installations and applications on any part without notifica...

Page 72: ...Parts Decal locations may vary these are general locations DECALS 2 16 2 16 2 28 29 19 1 10 11 17 18 8 34 39 13 24 35 25 26 33 43 45 2 4 5 6 14 15 18 36 41 45 49 50 23 12 3 7 30 28 29 27 11 18 20 21 2...

Page 73: ...ST 109 Basic Maintenance Check List 26 INST 200 Open Chipper Hood Grease 27 INST 229 Push to Activate Momentary Feed Reverse 28 INST 230 Hydraulic Bump Bar Reset Decal Description 29 INST 231 Hydrauli...

Page 74: ...SEMBLY Part Number Description 1 626 1001 12 Folding Tray Assembly 626 200019 Folding Tray Weldment 2 900 4917 25 Spring Lock for Folding Tray Part Number Description 3 626 2001 40 Slam Latch Kit 900...

Page 75: ...l Bar Weldment 2 980 100142 Control Bar Valve Linkage Tab 3 626 100061 Control Bar Valve Linkage Part Number Description 4 980 100141 Control Valve Handle Linkage 5 See page Control Valve 6 626 300001...

Page 76: ...ber Description 1 626 1001 10 Infeed Hopper Assembly 626 200009 Infeed Hopper Weldment 2 980 0507 42 Wooden Push Paddle 3 900 4914 18 Plastic Knob Part Number Description 4 980 0509 25 Last Chance Cab...

Page 77: ...Taper Pin Assembly 626 300132 Feedwheel Tooth 626 300134 Feedwheel Tooth Serrated Part Number Description 9 986 1110 77 Feedwheel Bearing Backer 10 900 1904 14 Feedwheel Bearing 11 900 4913 62 Feedwhe...

Page 78: ...el Bearing Bolt 1 2 13NC x 1 1 4 5 900 1909 80 Feedwheel Bearing Motor Side 6 626 0001 69 Feedwheel Coupler Only Part Number Description 7 900 4909 53 Taper Pin Nut 900 4907 06 Nut for Taper Pin 8 900...

Page 79: ...909 1000 01 Engine Disable Plug Kit 900 2904 13 6 Prong Female Plug Only 980 100083 6 Prong Male Plug with Wire Loop Crimp Sleeves 10 900 2903 07 Chipper Hood Limit Switch Part Number Description 11...

Page 80: ...k Washer 8 900 4903 21 3 4 Mill Carb Washer 9 900 1904 41 Front Chipper Bearing Part Number Description 10 900 4907 14 Front Chipper Bearing Bolt 3 4 10NC x 3 11 907 3000 44 Disc Lock Collar 12 907 30...

Page 81: ...placement Parts DRIVE ASSEMBLY Part Number Description 1 907 2000 27 Beltshield Assembly 2 Chipper Belt 3 Chipper Sheave Part Number Description 4 Chipper Sheave Bushing 5 Engine Sheave Bushing 6 Engi...

Page 82: ...lades for Knife Saver 4 900 9914 24 Knife Changing Gloves 5 986 0501 22 Tool Kit to Change Knives with 1 2 Bolts KNIFE SAVER KIT CHIPPER KNIFE HARDWARE Knife Bolt Torque 180 ft lbs 245 Nm Part Number...

Page 83: ...Washer 7 900 4905 43 Anvil Eye Bolt 1 2 13NC x 3 1 2 8 900 4906 86 1 2 Lock Washer Part Number Description 9 900 4906 74 1 2 13NC x 2 Hex Head Bolt 10 900 4906 72 1 2 13NC x 1 1 2 Hex Head Bolt 11 90...

Page 84: ...909 27 Discharge Bolt 1 2 13NC x 2 1 4 9 900 4906 88 1 2 Flat Washer 10 900 4906 84 Discharge Lock Nut 1 2 13NC 11 900 4906 74 Discharge Transport Bolt 1 2 13NC x 2 12 900 4906 86 1 2 Lock Washer 13 9...

Page 85: ...3 Hinge Pin Bolt 3 8 16NC x 2 7 900 4906 55 Hinge Pin Lock Nut 3 8 16NC 8 980 0126 12 Discharge Rubber Guard Part Number Description 9 626 3004 87 Discharge Chain 10 626 3005 60 Discharge Clean Out Do...

Page 86: ...200006 Chain Adjuster 4 900 4905 43 Chain Adjuster Bolt 5 626 2002 22 Swivel Mount Weldment Part Number Description 6 900 4917 25 1 2 Spring Lock 900 7900 93 Rubber Grip for Spring Lock 7 900 1905 59...

Page 87: ...itting type fittings may vary on all components HYDRAULIC SCHEMATIC Part Number Description 1 See Pages 80 83 Hydraulic Tank 2 900 3900 07 Hydraulic Tank Strainer 3 900 3900 09 Filter Head 900 3900 10...

Page 88: ...draulic Pump Part Number Description 5 See Page 75 Autofeed Valve 6 See Page 75 In Line Pressure Check Kit 7 See Page 76 Feedwheel Control Valve 8 See Page 77 Flow Divider 9 900 3973 15 Top Feedwheel...

Page 89: ...sure Check Kit Single Feedwheel Includes 1 7 9 907 1000 09 In Line Pressure Check Kit Dual Feedwheel Includes 1 7 10 500 0000 43 Gauge Quick Coupler Only Includes 1 2 Torque Autofeed Cartridge Nut to...

Page 90: ...Seal Kit 7 904 0003 33 Seal Retainer 8 900 4917 84 Relief Screw Only Part Number Description 9 900 3901 12 Relief Valve Kit 10 900 3900 71 Detent Kit 11 900 3900 71C Detent Cap with Screws 12 900 3900...

Page 91: ...e Clamp Assembly 900 3926 44 3 8 Double Clamp Assembly 900 3928 19 1 2 Single Clamp Assembly 900 3914 02 1 2 Single Clamp Assembly for Steel Lines 900 3915 61 1 2 Double Clamp Assembly 900 3913 32 1 2...

Page 92: ...78 1 21 Model 75 Replacement Parts FRAME ASSEMBLY 7 10 13 12 11 12 10 14 9 6 4 16 17 15 16 17 2 5 1 9 3 8...

Page 93: ...t 11 900 2927 84 License Plate Light 12 900 2910 43 Oval Tail Light 13 626 2002 47 Drive Side Fender Assembly 14 626 2002 47 Radiator Side Fender Assembly Part Number Description 15 900 5905 83 2 200...

Page 94: ...80 1 21 Model 75 Replacement Parts HYDRAULIC GASOLINE TANK ASSEMBLY 1 4 3 2 7 6 5 8 9 7...

Page 95: ...1001 36 7 Gallon Hydraulic Tank Assembly 626 200018 7 Gallon Hydraulic Tank Weldment 2 900 3988 07 Hydraulic Tank Cap 3 900 3900 44 Sight Gauge 4 900 3922 60 Magnetic Drain Plug 5 900 3967 49 7 Gallon...

Page 96: ...82 1 21 Model 75 Replacement Parts HYDRAULIC DIESEL FUEL TANK ASSEMBLY 2 7 6 3 2 1 4 8 4 9 5...

Page 97: ...93 Rochester 12 Sight Gauge 900 2903 55 Face for Sight Gauge Only Part Number Description 7 900 3908 77 Return 1 4 NPTF Elbow 1 4 Hose Barb x 1 4 Hose Barb 900 3936 69 Return 1 4 NPTF Elbow 3 16 Hose...

Page 98: ...84 1 21 Model 75 Replacement Parts HYDRAULIC BUMP BAR Version 2 1 6 12 14 13 11 10 9 9 15 7 8 2 4 5 5 3 6 7 8...

Page 99: ...t 937 3009 68 Spring Tube for Spring Assist 64 Infeed Tray Only 10 900 4917 76 Left Spring for Spring Assist 11 900 4917 77 Right Spring for Spring Assist 12 900 3961 02 Handle for Momentary Override...

Page 100: ...86 1 21 Model 75 Replacement Parts HYDRAULIC BUMP BAR 1 2 8 9 9 10 10 11 11 7 3 3 12 13 14 15 6 5 3 4 3 3 3...

Page 101: ...911 2000 99 Hydraulic Bump Bar Assembly 64 Infeed Part Number Description 8 980 2003 37 Bump Bar Infeed Tray Assembly 35 Infeed 626 2001 26 Bump Bar Infeed Tray Assembly 42 Infeed 905 2000 56 Bump Ba...

Page 102: ...88 1 21 Model 75 Service Record Service Record SERVICE RECORD DATE DESCRIPTION AMOUNT...

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