Bandit 2550 Operating Manual Download

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Bandit

MODELS 2550/2550T

Use as a reference only, locations may vary depending on options or component manufacturer.

Lubrication point instructions are described on the machine, in the Lubrication & Coolant

Section and Maintenance Section of this manual, or component manufacturer’s manual.

NOTICE

LUBRICATION CHART - 2550T

MAINTENANCE

Summary of Contents for 2550

Page 1: ...______________________ Model ___________ S N ______________ Copyright 4 21 MODEL 2550 OPERATING PARTS MANUAL 6750 Millbrook Rd Remus MI 49340 1 989 561 2270 MANUFACTURED BY BANDIT INDUSTRIES INC PHONE...

Page 2: ...ings ca gov diesel Respirar gases de escape de motores diesel le expone a qu micos conocidos por el estado de California como causales de c ncer y defectos cong nitos u otros da os reproductivos Para...

Page 3: ...feet or to be located near debris field with engine running 5 _____ The customer has received instruction and fully understands that the operators must always be located within easy reach of all cont...

Page 4: ...hine equipment as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your li...

Page 5: ...TY PROCEDURES 7 EQUIPMENT SPECIFICATIONS 12 DECALS 13 CONTROLS 17 MACHINE OPERATION 33 TRANSPORTATION PROCEDURES 36 MAINTENANCE 38 HYDRAULICS 55 ELECTRICAL 64 REPLACEMENT PARTS 65 CUTTER WHEEL ARM COM...

Page 6: ...w a regularly scheduled preventative maintenance and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifications may not only damage the machine...

Page 7: ...d for repair will be determined by Bandit Industries Diagnostic labor and travel expenses will not be covered under warranty The manufacturer will not reimburse the customer or dealer labor costs incu...

Page 8: ...hase price of the machine The buyer also agrees that no other remedy including but not limited to consequential or incidental loss shall be available to him or her It is absolutely necessary to return...

Page 9: ...to 90 days or 500 hours from the first day of initial service NOTICE Clutch and engine maintenance air filter maintenance oil changes oil filter maintenance etc are important to your machine Refer to...

Page 10: ...SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 Side of control box 2 W O on pivot mount plate The engine information is located on the engine block The clutch information is located on the clutch...

Page 11: ...chinery they are cautious they are very careful because they do not understand the machine This equipment is intended for use by adults who have been properly trained and are physically capable of ope...

Page 12: ...ifically recommended or requested by Bandit Industries Inc DANGER DO NOT operate this machine unless all hydraulic control devices operate properly They must function shift and position smoothly and a...

Page 13: ...h manufacturer s manual for proper service and operation DANGER DO NOT start to grind a stump unless you are completely sure there are not any utility lines in the area above or below the ground level...

Page 14: ...ks can occur if cutter teeth strike rocks metal or other hard objects DO NOT use in high or very high fire hazard severity zones Operation of this equipment may create sparks that can start fires arou...

Page 15: ...ical feet for every 100 horizontal feet Ascending or Descending Slope Side Slope 100 FT 30 5 m 100 FT 30 5 m 46 FT 14 m 46 30 FT 9 1 m 30 25 MAX 17 MAX The machine should never be parked on a slope at...

Page 16: ...ght 23 0 6 m Cutter Wheel Depth 15 0 4 m Cutter Wheel Swing 53 1 4 m Fuel Tank Capacity 8 gal 30L Hydraulic Tank Capacity 8 gal 30L MODEL 2550T Height Manual 72 1 8 m Remote 55 1 4 m Length 118 3 0 m...

Page 17: ...NOT go near the rotating cutter wheel for any reason DO NOT go near the cutter wheel while the engine is running or the cutter wheel is coasting to a stop Contact with a rotating cutter wheel will res...

Page 18: ...are general locations DECALS DECAL LOCATIONS 2 38 41 2 1 15 1 5 6 16 24 25 43 14 37 45 59 46 47 53 57 58 39 51 1 1 9 52 1 20 17 18 19 31 48 31 41 53 54 55 8 49 4 22 28 3 7 10 11 21 23 32 33 35 36 3 7...

Page 19: ...111 Frame Lock Hole 25 INST 112 Frame Lock Pin 26 INST 136 Remote Starting Procedures Omnex 27 INST 137 Remote Tether 28 INST 151 Brake Release Procedure 29 INST 152 Turn Ball Valve To Release Brakes...

Page 20: ...ing to be applied to must be clean and dry and at least 40 F 5 C before applying decal 3 When the need arises to replace a machine component with a decal attached be sure and replace the decal 4 Repla...

Page 21: ...Bandit 17 Copyright 4 21 MODELS 2550 2550T CONTROLS MACHINE ORIENTATION REFERENCE RIGHT LEFT BACK FRONT...

Page 22: ...is running or the cutter wheel is coasting to a stop Contact with a rotating cutter wheel will result in serious bodily injury or death Emergency Stop 900 2931 47 Machine Harnesses will vary dependin...

Page 23: ...V1505T 44 2 Hp 3000 1 2 3 4 5 6 7 8 9 Basic Location of Controls and Components Description Location 1 Hydraulic Tank Left Side Tank closest to the front 2 Fuel Tank Left Side Tank closest to the oil...

Page 24: ...Bandit 20 Copyright 4 21 MODELS 2550 2550T 2550 CONTROLS MANUAL 1 2 3 4 5 6 7 8 9 10 11 12 CONTROLS...

Page 25: ...is in the center location 7 Travel Forward Reverse To move the machine forward push the handle away from the operator To reverse the machine pull the handle towards the operator The machine is station...

Page 26: ...Bandit 22 Copyright 4 21 MODELS 2550 2550T CONTROLS 2550 CONTROLS SWING OUT 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 27: ...ndle towards the operator The grading blade is stationary when the handle is in the center location 6 Grading Blade Down Up To lower the grading blade push the handle away from the operator To lift th...

Page 28: ...Bandit 24 Copyright 4 21 MODELS 2550 2550T CONTROLS 2550 CONTROLS REMOTE 10 11 12 13 13 14 15 16 16 17 17 18 18 19 19 1 2 3 4 5 6 6 6 7 8 9...

Page 29: ...further information 13 Swing Left Right To swing the cutter wheel to the left push the switch away from the operator To swing the cutter wheel to the right pull the switch towards the operator The swi...

Page 30: ...Bandit 26 Copyright 4 21 MODELS 2550 2550T 2550 TRACK CONTROLS MANUAL CONTROLS 2 1 9 4 3 10 11 5 6 7 8...

Page 31: ...k is stationary when the handle is in the center location 6 Right Track Forward Reverse To move the right track forward push the handle away from the operator To reverse the right track pull the handl...

Page 32: ...Bandit 28 Copyright 4 21 MODELS 2550 2550T CONTROLS 2550 TRACK CONTROLS SWING OUT 2 11 12 1 9 10 8 7 6 5 4 3...

Page 33: ...r location 6 Left Track Forward Reverse To move the left track forward push the handle away from the operator To reverse the left track pull the handle towards the operator The track is stationary whe...

Page 34: ...Bandit 30 Copyright 4 21 MODELS 2550 2550T CONTROLS 2550 TRACK CONTROLS REMOTE 1 3 2 10 11 12 12 6 6 13 14 15 15 16 16 17 17 18 18 4 5 6 8 9 7...

Page 35: ...t To swing the cutter wheel to the left push the switch away from the operator To swing the cutter wheel to the right pull the switch towards the operator The swing is stationary when the switch is in...

Page 36: ...and LOW Engine R P M is controlled by moving the lever from one position to the other 6 Push Button Or Electric Throttle System if equipped Some engines may have a push button or electric throttle ad...

Page 37: ...There is a travel speed adjustment on the side of the control box adjust this to a rate that will allow the cutter wheel to approach the stump slowly 15 Raise the cutter wheel above the stump 16 Swing...

Page 38: ...utter wheel shown below NEVER UNDERCUT THE STUMP Undercutting the stump may cause severe kickback vibration and component damage NEVER CUT THE STUMP FROM THE TOP The cutter wheel will throw debris up...

Page 39: ...inet See Figure 3 4 The machine is now in freewheel mode although there will be drag from the drive wheel motor 5 Reverse steps 2 and 1 after moving the machine Use this procedure only when the machin...

Page 40: ...d brakes on the trailer must correctly function when activated by the systems in the towing vehicle 10 The tires must be checked for cuts or damaged rims air pressure is correct and the axle lug nuts...

Page 41: ...the ground or trailer bed While loading or unloading the stump grinder the cutter wheel should not be raised any higher than necessary to just clear whatever is under it You need to keep the center of...

Page 42: ...Bandit 38 Copyright 4 21 MODELS 2550 2550T MAINTENANCE MACHINE ORIENTATION REFERENCE RIGHT LEFT BACK FRONT...

Page 43: ...for a short time to test proper hydraulic pressures possible leaks etc The fuel tank will be empty Fuel is provided through a small auxiliary tank for testing This immensely helps maintain safety in o...

Page 44: ...for proper torque 8 Grease cutter wheel arm pivot bushings Grease cutter wheel arm pivot bushings with 1 to 2 shots of EP 2 Lithium type grease Wipe off excess grease Excessive grease will attract di...

Page 45: ...elts on engine as applicable Adjust and maintain per the engine manufacturer s manual 10 Check wheel lug nuts Model 2550 Keep lug nuts tight retorque replace if needed WEEKLY MAINTENANCE 1 Grease grad...

Page 46: ...2550 19 Check track tension and condition of the tracks Model 2550T 20 Check around the entire machine for any foreign objects tools cans saws etc 21 Review all safety procedures on decals from manual...

Page 47: ...hours YEARLY CHECK LIST OK REPAIRED Every three months these checks must be made BOLT TORQUE CHART THESE TORQUES ARE BASED ON DRY CLEAN THREADS DESCRIPTION BOLT SIZE TORQUE FT LBS TORQUE Nm Cutter Wh...

Page 48: ...s of grease wipe off excess 3 Steering Axle Pivot Bushings X 1 2 shots of grease wipe off excess 4 Steering Bushings X 1 2 shots of grease wipe off excess 5 Cylinder Lug Pin Bushings X 1 2 shots of gr...

Page 49: ...ly locations may vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section and Maintenance Section of this manu...

Page 50: ...l Friction Areas pivoting hinged sliding rolling X Lubricate i e cutter wheel guard control box doors etc 6 Grading Blade Pivot Bushings X 1 2 shots of grease wipe off excess 7 Cutter Wheel Engagement...

Page 51: ...y vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section and Maintenance Section of this manual or component...

Page 52: ...reme pressures and can damage paint finishes Also only use 1500 to 2000 psi with a round pattern nozzle not a pin point or knife style nozzle and hold the gun wand a minimum of 24 0 6 m away from the...

Page 53: ...teeth DANGER Before attempting any type of maintenance disengage clutch or cutter wheel engagement wait for the cutter wheel to come to a complete stop position and lock the cutter wheel in the trans...

Page 54: ...ead cap screws to 75 ft lbs 102 Nm in a crossed pattern INSTALLATION Before attempting any type of maintenance disengage clutch or cutter wheel engagement wait for the cutter wheel to come to a comple...

Page 55: ...51 Copyright 4 21 MODELS 2550 2550T MAINTENANCE CUTTER WHEEL MOTOR COUPLER Cutter Wheel Motor Coupler Cutter Wheel Hub Coupler Removal Hole Cutter Wheel Motor Shaft Cutter Wheel Stub Shaft Stub Shaft...

Page 56: ...hub shaft Do not use any oil with molybdenum bisulphide or high pressure additives and not grease These substances notably reduce the coe cient of friction Do not use impact wrench to loosen or tight...

Page 57: ...d the lowest sagging area of the track rubber When correctly adjusted the slack should be between 1 2 5 8 1 Remove bolt keeper on tension bolt 2 With a 1 5 8 socket turn the tension bolt in or out to...

Page 58: ...h like pairs of teeth directly across from each other Cutter wheel throwing teeth Bad pocket Replace pocket Dirt in pocket Clean pocket and replace teeth Always replace pockets in pairs across from ea...

Page 59: ...d below are followed the hydraulic components will last for years Some equipment and components such as fluid engagement clutches PTOs have their own lubrication requirements Consult the manufacturer...

Page 60: ...2 for new customer Or go to lubricants petro canada com and click on Contact Us then click Request A Quote to find your nearest Petro Canada dealer The above chart is a suggested guide for viscosity o...

Page 61: ...1 Kubota 44 5Hp 3100 1870 20 75 7 6 28 5000 5100 345 352 Kubota 49Hp Gas 3000 1870 20 75 7 6 28 5000 5100 345 352 Kubota 49Hp Diesel 2700 1680 17 5 66 6 3 23 5000 5100 345 352 Kohler 49Hp Diesel 2600...

Page 62: ...d for leaks and clearances CAUTION 2550 TRACK with REMOTE Control Valves Engine RPM Cutter Wheel RPM Cutter Wheel Pump GPM LPM Auxiliary Pump GPM LPM Cutter Wheel PSI bar Kubota 44 5Hp 3100 1870 20 75...

Page 63: ...ntrol Valves Engine RPM Cutter Wheel RPM Cutter Wheel Pump GPM LPM Auxiliary Pump GPM LPM Cutter Wheel PSI bar Kubota 44 5Hp 3100 1870 20 75 7 6 28 5000 5100 345 352 Kubota 49Hp Gas 3000 1870 20 75 7...

Page 64: ...ols Pull the cutter wheel lift control lever if the machine has swing out controls or remote switch if the machine has remote controls towards the operator so that the cylinder bottoms out and then re...

Page 65: ...s FIGURE 2 Model 2550 Remote Control FIGURE 4 FIGURE 5 Test Port Main Relief Test Port Test Port Main Relief Cutter Wheel Lift Down Relief Cutter Wheel Lift Down Relief Swing Relief Auxiliary Pump Rel...

Page 66: ...NOTICE PROBLEM POSSIBLE CAUSE SOLUTION Hydraulic oil very hot causing system to operate slowly Dull teeth Replace teeth Low oil level Fill 7 8 full minimum Worn pump Replace Poor oil quality Replace D...

Page 67: ...control devices operate properly They must function shift and position smoothly and accurately at all times Faulty controls can cause personal injury It is very important after you have operated a ne...

Page 68: ...el 49 Hp with Super Sweep Manual 203 8000 76 Display Harness for Kubota Diesel 49 Hp with Super Sweep 203 8000 73 Display Harness for Kubota Diesel 49 Hp Remote 203 8000 55 Kubota Engine Adapter 18 20...

Page 69: ...ents shown in this section are for optional equipment and may not apply to every machine NOTICE NOTICE NOTICE MACHINE ORIENTATION REFERENCE Bandit Industries Inc reserves the right to make changes in...

Page 70: ...0T CUTTER WHEEL ARM COMPONENTS Parts may not be exactly as shown NOTICE 1 2 4 2 5 7 8 9 6 3 14 13 14 13 14 10 11 16 15 15 17 19 20 21 10 22 21 21 20 17 19 21 26 26 15 16 14 17 17 17 15 17 12 11 21 21...

Page 71: ...x 1 1 2 11 900 1918 01 Split Bushing 1 1 4 OD x 1 ID x 2 12 203 2000 68 Cutter Wheel Arm Assembly Start 4 14 203 2000 02 Cutter Wheel Arm Assembly Pre 4 14 Part Number Description 13 900 3958 80 Swin...

Page 72: ...Motor Pre 4 14 4 900 4920 89 14mm Auto Lock Nut 5 900 1919 18 Taper Lock Coupler Start 4 14 900 1917 63 Taper Lock Coupler Pre 4 14 Part Number Description 6 203 3002 56 Cutter Wheel Hub Start 4 14 20...

Page 73: ...can be ordered by physical description NOTICE CUTTER WHEEL COMPONENTS Part Number Description 1 203 2001 37 Cutter Wheel Bar Assembly 2 203 3004 96 Cutter Wheel Bar Linkage 3 900 4918 22 Shoulder Bol...

Page 74: ...Teeth Cutter Wheel Assembly Includes 6 203 3001 05 Bandit Cutter Wheel Only 2 900 9938 59 Wearsharp Green Tooth Nut 3 900 9907 14 Pocket Bolt Part Number Description 4 900 9907 87 Straight Pocket 5 9...

Page 75: ...0 9909 97 Holder with Locator Pin for Square Teeth 3 900 9912 26 Holder without Locator Pin for Hex Teeth 900 9909 98 Holder without Locator Pin for Square Teeth Part Number Description 4 900 9912 24...

Page 76: ...ot be exactly as shown NOTICE FRAMECOMPONENTS MODEL 2550T 36 35 34 33 32 31 37 39 39 39 40 39 30 28 24 25 26 27 16 13 14 15 2 2 2 2 2 2 2 5 3 2 2 1 11 10 9 8 7 6 5 4 1 4 5 6 7 8 9 10 3 15 20 19 19 20...

Page 77: ...Drive Hub 15 402 3000 09 Drive Sprocket 16 900 3959 99 Hydraulic Motor With Brake 17 402 3000 12 Track Motor Draw Ring 18 203 2000 80 Track Support 19 203 3003 06 Swing Cylinder Chip Curtain 20 900 49...

Page 78: ...0 2550T Parts may not be exactly as shown NOTICE FRAME COMPONENTS MODEL 2550 27 26 25 24 28 32 30 30 30 23 22 20 21 16 17 18 2 4 3 5 8 15 12 11 12 12 15 10 8 8 8 8 14 13 8 10 8 8 8 8 2 6 7 8 9 8 8 7 1...

Page 79: ...ttery 15 203 3001 38 Frame Chip Pan Curtain 16 203 2001 27 Oil Cooler Cover 17 900 3952 11 Oil Cooler 18 203 1000 64 Oil Cooler Mount Assembly Includes 16 19 19 904 0007 30 Oil Cooler Screen 20 900 39...

Page 80: ...t 76 Copyright 4 21 MODELS 2550 2550T STEERING COMPONENTS Parts may not be exactly as shown NOTICE 24 14 21 12 13 7 11 4 13 3 15 15 9 19 20 15 15 3 13 11 12 17 5 16 18 18 8 6 20 13 14 4 2 1 2 1 22 23...

Page 81: ...olt 3 4 x 5 8 11NC Start 1 20 900 4920 00 Shoulder Bolt 5 8 x 1 2 13NC Pre 1 20 12 900 4900 80 1 8NC Nylon Insert Hex Lock Nut Part Number Description 13 900 1919 25 Split Bushing 1 1 4 OD x 1 ID x 1...

Page 82: ...1 42 Tank Cover 6 900 3951 31 In Tank Filter Assembly 900 3951 32 In Tank Filter Only 7 203 3003 72 Top Tank Strap 8 900 3988 07 Locking Fill Cap 9 900 4912 40 Padlock with Short Shackle 900 4719 21 K...

Page 83: ...900 4917 21 Key for Padlock 8 900 3941 30 Hydraulic Locking Fill Cap Black 900 3935 06 Keeper for Fuel Hydraulic Locking Fill Cap 9 900 3951 32 In Tank Hydraulic Oil Filter Only Start 11 12 900 3938 9...

Page 84: ...x Remote 203 2001 26 Control Box Weldment 2 900 3952 74 4 Section Valve Bank 900 3952 75 5 Section Valve Bank 900 3952 76 Valve Handle 3 203 3004 76 Valve Cover Swing Out Remote Machines Only Part Num...

Page 85: ...Controls 45 900 4913 98 Ball Socket 5 900 4916 27 Cutter Wheel Engage Handle 6 900 2917 10 Remote Link Light Green 7 203 3002 17 Panel for Tach Hour Meter LOFA Panel Part Number Description 8 203 3002...

Page 86: ...Window Clear Vinyl 6 203 2000 38 Swing Out Pin 7 203 3002 14 Swing Out Spacer 8 900 1902 50 Split Bushing 1 1 4 OD x 1 ID x 1 1 2 Part Number Description 9 203 3001 86 Limit Switch Engage 10 203 2000...

Page 87: ...urtian 2550 203 3005 12 Chip Curtian 2550T 2 203 2001 51 Curtain Arm 3 203 2001 50 Bolt On Curtain Mount 4 900 4905 37 5 8 x 6 Hitch Pin 5 900 4928 01 Nylon Washer Part Number Description 6 900 4913 4...

Page 88: ...91 2000 36 Grading Blade Assembly 5 991 3001 40 Grading Blade Wear Bar 6 991 3003 06 Grading Blade Pin Retainer Part Number Description 7 991 1000 66 Grading Blade Pin Assembly Includes 6 900 4900 06...

Page 89: ...y not be exactly as shown NOTICE Part Number Description 1 900 2932 35 Remote 2 900 2931 75 Transmitter 3 900 2929 09 Antenna 999 8002 72 Loomed Antenna Cable Part Number Description 4 900 2926 44 Tet...

Page 90: ...andit 86 Copyright 4 21 MODELS 2550 2550T 2550 MANUAL SWING OUT CONTROLS Parts may not be exactly as shown NOTICE HYDRAULIC DIAGRAM 14 16 17 18 9 12 12 13 6 5 4 1 2 3 7 13 10 10 10 33 18 16 11 15 20 1...

Page 91: ...56 04 Relief Only 8 SeeCheckSheet Auxiliary Pump 9 900 3969 57 5 Function Valve Bank 900 3969 56 4 Function Valve Bank 10 900 3982 15 Divider Brake Manifold Assembly 900 3928 25 Brake Hand Pump HP1 90...

Page 92: ...Bandit 88 Copyright 4 21 MODELS 2550 2550T 2550 REMOTE CONTROLS Parts may not be exactly as shown NOTICE HYDRAULIC DIAGRAM 9 10 13 15 15 14 9 8 11 9 6 5 4 1 3 2 7 11 12 12 16 17...

Page 93: ...ter Wheel Motor Manifold Relief 900 3956 04 Relief Only 8 SeeCheckSheet Auxiliary Pump 9 900 3946 01 Remote Manifold Assembly 900 3928 25 Brake Hand Pump HP1 900 3945 71 Brake Release Needle NV2 900 3...

Page 94: ...Bandit 90 Copyright 4 21 MODELS 2550 2550T Parts may not be exactly as shown NOTICE 2550T MANUAL SWING OUT CONTROLS HYDRAULIC DIAGRAM 9 12 11 14 8 10 18 15 12 12 13 16 15 33 17 5 1 3 4 7 6 2 13...

Page 95: ...1 17 900 3955 97 Cutter Wheel Pump Pre 1 17 5 900 3955 82 High Pressure Filter 900 3944 57 Filter Element Only 6 900 3959 06 Cutter Wheel Motor Start 4 14 900 3951 17 Cutter Wheel Motor Pre 4 14 900 3...

Page 96: ...Bandit 92 Copyright 4 21 MODELS 2550 2550T Parts may not be exactly as shown NOTICE 2550T REMOTE CONTROLS HYDRAULIC DIAGRAM 9 8 8 11 13 12 10 12 2 5 1 4 6 3 14 7...

Page 97: ...97 Cutter Wheel Pump Pre 1 17 5 900 3955 82 High Pressure Filter 900 3944 57 Filter Element Only 6 900 3959 06 Cutter Wheel Motor Start 4 14 900 3951 17 Cutter Wheel Motor Pre 4 14 900 3955 99 Cutter...

Page 98: ...Bandit 94 Copyright 4 21 MODELS 2550 2550T SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT...

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