background image

4.0  troubleshooting

Symptom

Possible cause

Remedy

lifting cables loose 

when door is 

opened

cable drums have slipped

diagonals out of square

lifting cables not wound till taut

check the screws on the cable drums

check the horizontal tracks are square

loosen screws on cable drums and wind cables till 

taut, then tighten screws.

torsion bar moving

cable drums not adjusted correctly

springs not adjusted correctly

shaft collar not fitted (single spring)

end bearing brackets are not straight

check and adjust

check spring tension

fit shaft collar, see section 3.6.

check end bearing brackets are square and vertical

door will not 

hold up in open 

position

spring tension not tight enough

 

incorrect placement of springs

check the correct number of turns has been made to 

spring/s. refer to section 3.8.

check the springs are on the correct side/s, refer to 

section 3.6.

door not level

water level marks incorrect

lifting cable not equally taut

check the water level marks are correct

loosen screws on cable drums and wind cables till 

taut, then tighten screws.

door moving to 

one side

clearances incorrect

 

cable drums not close to end 

bearing brackets

check the clearance/overlap of the door is equal on 

each side.

loosen screws on cable drums and ensure they are 

hard up against the end bearing bracket and tighten 

screws.

door panels 

jamming / 

rubbing on tracks

incorrect clearance between wheel 

and vertical track

door not level

cable drum not lined up correctly 

 

vertical tracks not parallel 

lifting cables slipping

Check that the clearances per Fig 3.1.2 are the same in 

both vertical and horizontal tracks.
check water level marks are correct.

loosen screws on cable drums and ensure they are 

hard up against the end bearing bracket and tighten 

screws.

Check that the clearances per Fig 3.1.2 are the same 

on both vertical tracks.

loosen screws on cable drums and wind cables till 

taut, then tighten screws.

door hard to lift

spring tension 

spring may have slipped on set 

screws

wrong spring

check the correct number of turns has been made to 

spring/s. refer to section 3.8. Ensure springs have been 

lubricated.

check sping plug grub screws are tight, refer to section 

3.8

check the springs are on the correct side/s, refer to 

section 3.6.

17

The Designer Series

 & 

P7 Industrial

 installation instructions

Summary of Contents for The Designer Series

Page 1: ...P7 Industrial installation instructions The Designer Series These instructions are intended for professional garage door installers All references are taken from inside looking out DOC 165005_08 RELE...

Page 2: ...allation 9 3 1 installing vertical tracks 9 3 2 installing bottom panel 9 3 3 adding panels 10 3 4 installing horizontal tracks 11 3 5 install top panel 12 3 6 standard spring counterbalance system 13...

Page 3: ...he panel doors as the unrolled cut out edges presents a very sharp edge CAUTION Muscular strain Practice correct lifting techniques when required Use mechanical aids such as lifting devices forklift a...

Page 4: ...x 75 flange hex head washer 3 8 n a 8 75 75 FK0024 FK0023 50PK concrete 15 MPa screw coach 5 16 9tpi x 80 washer flat M8 plug nylon 5 16 x 80 10 60 90 FK0013 FK0014 timber screw coach 5 16 9tpi x 50...

Page 5: ...OR BRACKET 2 ROLLER BEARING 2 L SIDE BEARING BRACKETS 2 A B C D E F L H I J K M N O R S T G U V P Q or or W X ITEM DESCRIPTION QTY M WHEEL AXLES 8 N LIFTING CABLE 2 O TEK SCREWS 20 P HINGES 9 Q END HI...

Page 6: ...ould extend above the head to allow for bracket fixing Rear torsion requires 150mm headroom depending on the cable drums used a minimum of 390mm 440mm for larger doors of headroom is required backroom...

Page 7: ...pply general purpose grease to all axles before fitting them c Slide the wheel axle M through the axle plate hanger R Fig 2 2 1a or bottom HD hanger S Fig 2 2 1 angle provide adjustable slots to move...

Page 8: ...axle plates ii for each end and put aside for later Fig 2 4 1b d The fixings must align with the vertical grooves in the end stile then measure down 15mm from the top of the panel to mark the centre s...

Page 9: ...r is fully adjusted and operating satisfactorily Equal Equal 3 2 installing bottom panel TWO PERSON LIFT depending on the size of the door this process may require two persons to lift into place a Car...

Page 10: ...AUTION Ensure the warning label is placed on the door in a clearly visible position Fig 3 3 2 M tip Apply general purpose grease to all axles before fitting them c Slide in wheel axle M through 2 axle...

Page 11: ...ig 3 4 3 f Each installation must be assessed individually for ceiling fixing requirements WARNING Failure to position supports approximately 3 4 door height along the track can result in the tracks t...

Page 12: ...the wheel axle M down the horizontal track and slide the end hinges Q onto the wheel axle fig 3 5 1a standard 3 5 1b for BTRK c Secure end hinges using installation tool with tek screws as shown in bo...

Page 13: ...along b Locate the cable drum s J spring s I shaft collar V and washers H and assemble them as shown in Fig 3 6 2 NOTE Shaft Collar not required in double spring mountings c Ensure the shaft collar is...

Page 14: ...er doors refer to 5 4 appendix as a stronger system may be required e Secure the spring anchor bracket to the wall ceiling and the side bearing brackets to the tracks as shown in Fig 3 71 tip For wide...

Page 15: ...b screws c Once you have completed the turns required remove one winding bar If spring snaking occurs tap the remaining bar back towards the spring anchor bracket d Maintain firm tension on the windin...

Page 16: ...arances in the vertical tracks as per Fig 3 1 2 is also in the horizontal tracks e If you find that the door is binding open out the horizontal tracks slightly to create the correct tolerance f Once s...

Page 17: ...screws door moving to one side clearances incorrect cable drums not close to end bearing brackets check the clearance overlap of the door is equal on each side loosen screws on cable drums and ensure...

Page 18: ...ns on spring or wrong springs ensure that the correct spring is supplied if not replace and that it has the correct number of turns have been applied wrong cable drums for springs too large replace ca...

Page 19: ...against the vertical track B snugly and the top curve track needs to be close to the lintel Before bracing the horizontal tracks ensure that they are square to the opening and level To check whether...

Page 20: ...ey Fig 5 2 1 Fig 5 2 2 a Attach the lifting cable to the cable drum by slipping the cable into the slot on the outside groove the ferrule will prevent the cable from coming out b Wind the cable by han...

Page 21: ...ovided Tracks are assembled as standard with the only difference being that one vertical track needs to be cut down to accommodate the uneven floor c Start with both of the verticals tracks from the g...

Page 22: ...ommends that you check the operation of your Designer Series P7 Industrial at least every six months more regularly in extreme environments or frequent use The effort required to manually open and to...

Reviews: