B&D The Designer Series Installation Instructions Manual Download

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& P7 Industrial

™

installation instructions

The Designer Series

These instructions are intended for professional garage door
installers. All references are taken from inside looking out.

DOC#

165005_08

RELEASED:

28/09/23

Summary of Contents for The Designer Series

Page 1: ...P7 Industrial installation instructions The Designer Series These instructions are intended for professional garage door installers All references are taken from inside looking out DOC 165005_08 RELE...

Page 2: ...allation 9 3 1 installing vertical tracks 9 3 2 installing bottom panel 9 3 3 adding panels 10 3 4 installing horizontal tracks 11 3 5 install top panel 12 3 6 standard spring counterbalance system 13...

Page 3: ...he panel doors as the unrolled cut out edges presents a very sharp edge CAUTION Muscular strain Practice correct lifting techniques when required Use mechanical aids such as lifting devices forklift a...

Page 4: ...x 75 flange hex head washer 3 8 n a 8 75 75 FK0024 FK0023 50PK concrete 15 MPa screw coach 5 16 9tpi x 80 washer flat M8 plug nylon 5 16 x 80 10 60 90 FK0013 FK0014 timber screw coach 5 16 9tpi x 50...

Page 5: ...OR BRACKET 2 ROLLER BEARING 2 L SIDE BEARING BRACKETS 2 A B C D E F L H I J K M N O R S T G U V P Q or or W X ITEM DESCRIPTION QTY M WHEEL AXLES 8 N LIFTING CABLE 2 O TEK SCREWS 20 P HINGES 9 Q END HI...

Page 6: ...ould extend above the head to allow for bracket fixing Rear torsion requires 150mm headroom depending on the cable drums used a minimum of 390mm 440mm for larger doors of headroom is required backroom...

Page 7: ...pply general purpose grease to all axles before fitting them c Slide the wheel axle M through the axle plate hanger R Fig 2 2 1a or bottom HD hanger S Fig 2 2 1 angle provide adjustable slots to move...

Page 8: ...axle plates ii for each end and put aside for later Fig 2 4 1b d The fixings must align with the vertical grooves in the end stile then measure down 15mm from the top of the panel to mark the centre s...

Page 9: ...r is fully adjusted and operating satisfactorily Equal Equal 3 2 installing bottom panel TWO PERSON LIFT depending on the size of the door this process may require two persons to lift into place a Car...

Page 10: ...AUTION Ensure the warning label is placed on the door in a clearly visible position Fig 3 3 2 M tip Apply general purpose grease to all axles before fitting them c Slide in wheel axle M through 2 axle...

Page 11: ...ig 3 4 3 f Each installation must be assessed individually for ceiling fixing requirements WARNING Failure to position supports approximately 3 4 door height along the track can result in the tracks t...

Page 12: ...the wheel axle M down the horizontal track and slide the end hinges Q onto the wheel axle fig 3 5 1a standard 3 5 1b for BTRK c Secure end hinges using installation tool with tek screws as shown in bo...

Page 13: ...along b Locate the cable drum s J spring s I shaft collar V and washers H and assemble them as shown in Fig 3 6 2 NOTE Shaft Collar not required in double spring mountings c Ensure the shaft collar is...

Page 14: ...er doors refer to 5 4 appendix as a stronger system may be required e Secure the spring anchor bracket to the wall ceiling and the side bearing brackets to the tracks as shown in Fig 3 71 tip For wide...

Page 15: ...b screws c Once you have completed the turns required remove one winding bar If spring snaking occurs tap the remaining bar back towards the spring anchor bracket d Maintain firm tension on the windin...

Page 16: ...arances in the vertical tracks as per Fig 3 1 2 is also in the horizontal tracks e If you find that the door is binding open out the horizontal tracks slightly to create the correct tolerance f Once s...

Page 17: ...screws door moving to one side clearances incorrect cable drums not close to end bearing brackets check the clearance overlap of the door is equal on each side loosen screws on cable drums and ensure...

Page 18: ...ns on spring or wrong springs ensure that the correct spring is supplied if not replace and that it has the correct number of turns have been applied wrong cable drums for springs too large replace ca...

Page 19: ...against the vertical track B snugly and the top curve track needs to be close to the lintel Before bracing the horizontal tracks ensure that they are square to the opening and level To check whether...

Page 20: ...ey Fig 5 2 1 Fig 5 2 2 a Attach the lifting cable to the cable drum by slipping the cable into the slot on the outside groove the ferrule will prevent the cable from coming out b Wind the cable by han...

Page 21: ...ovided Tracks are assembled as standard with the only difference being that one vertical track needs to be cut down to accommodate the uneven floor c Start with both of the verticals tracks from the g...

Page 22: ...ommends that you check the operation of your Designer Series P7 Industrial at least every six months more regularly in extreme environments or frequent use The effort required to manually open and to...