Band-it UL4000-D Operating Instructions Manual Download Page 10

 

 

UL4000-D

 

 

 

ULTRA-LOK® TOOL 

 

 

BAND-IT IDEX, Inc.  

 

Document # P09986 Rev. B 

 

A Unit of IDEX Corporation 

 

© Copyright  

4799 Dahlia Street 

www.BAND-IT-IDEX.com

 

BAND-IT IDEX, Inc. 2016 

Denver, CO 80216-0307 USA 

 

All Rights Reserved 

P: 1-800-525-0758 

 

F: 1-800-624-3925  

10 

  

 

 

 

 

 

Clamp Application: Free-End Clamps 

 

1.  Break off an Ultra-Lok

 Free-End 

tie from the roll.  Slide the buckle 
onto  band  with  indented  arrows 
pointing  in  same  direction  and 
same  side  up.    Slide  buckle  all 
the  way onto band until  it  comes 
to a stop between the two buckle 
dimples at opposite end of tie. 

2.  Wrap tie around object to be clamped.  

Insert  the  tie  through  buckle  once  for 
single-wrap  or  twice  for  double-wrap.  
Double-wrapped  clamps  have  more     
than 3 times the loop-tensile strength. 

3.  If  desired,  you  may  pre-

form  a  clamp  in  the  same 
fashion as step 2, or use a 
preformed  clamp  in  place 
of a Free-End 

4.  Position  the  tie  on  the 

object  you  are  clamping.  
Pull  the  wrapped  tie 
hand-tight.  Slightly bend 
the  tail  up  to  keep  the 
clamp in place 

5.  Actuate Drill until Tension Block is all the 

way forward against the tool body.  Set Drill 
to clock-wise rotation.  With cut-off handle 
down as shown, insert clamp tail into tool 
head slot.  

Actuate Drill until Drill’s built-in 

clutch disengages.  If Tension Block comes 
near its end of travel, release actuator switch 
and reverse Drill to pull more on clamp tail.  
Excessive use of disengaging Drill Clutch 
indicated by a loud ratcheting sound leads to 
premature wear of tension screw. 

6.  Do  not  force  the  tool  against  the 

clamp; it may result in a folded clamp 
tail.  

7.  Pull  the  cut-off  handle  forward  to  cut 

tail  off  and  form  a  lock,  then  return 
handle to the down position.  Reverse 
drill and feed clamp tail out of tool. 

8.  Tap  down  buckle  shroud  to  complete 

clamp.  Tool is ready for next clamp. 

Incorrect position of tool 
while tensioning 

Correct position of tool 
while tensioning 

Summary of Contents for UL4000-D

Page 1: ...ment P09986 Rev B A Unit of IDEX Corporation Copyright 4799 Dahlia Street www BAND IT IDEX com BAND IT IDEX Inc 2016 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 1 Op...

Page 2: ...IT IDEX Inc 2016 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 2 Contents Warranty and Safety Guidelines 3 Setup Instructions 4 Tool Settings 6 Parts List 7 Exploded V...

Page 3: ...d instructions are in this manual and the operator is advised to read it and become familiar with operating the tool IMPORTANT FOR HOSE APPLICATIONS When clamping a hose end remember that a tighter cl...

Page 4: ...pter M07697 on the Tension Tool UL0001 with 20 30 in lbs b Place the Adapter Collar M08288 over the Tool Body Adapter c Orient the Drill Clutch Pin M07187 horizontally see page 5 Figure 2 d Carefully...

Page 5: ...00 525 0758 F 1 800 624 3925 5 Drill Clutch M04298 Note Tool Body Adapter and Adapter Collar are hidden for clarity Tension Screw M00987 UL Tool Body NOTE Alignment is critical for proper tool functio...

Page 6: ...lutch settings will alter tension output Drill Trigger should be depressed fully by the operator to attain correct and consistent tension when installing clamps Tension output may vary from tool to to...

Page 7: ...4 Screw Socket Head Cap X 23 M06187 6 Screw Socket Head Cap 10 32 X 3 8 24 M02487 2 Screw Spring Plunger 20 25 A33887 1 Spring Compression 180 X 813 Long 26 A53587 2 Spring Compression 300 X 1 00 Long...

Page 8: ...of IDEX Corporation Copyright 4799 Dahlia Street www BAND IT IDEX com BAND IT IDEX Inc 2016 Denver CO 80216 0307 USA All Rights Reserved P 1 800 525 0758 F 1 800 624 3925 8 Exploded View 18 28 6 19 2...

Page 9: ...ent under spring load when assembled 10 7 32 Brush lubricant evenly on threads 2 Places 26 31 8 16 32 31 All around inside profile both sides Tension Gripper Assembly Tool Head Assembly See page 6 for...

Page 10: ...lace of a Free End 4 Position the tie on the object you are clamping Pull the wrapped tie hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate Drill until Tension Block is all the...

Page 11: ...lamp Inspect buckle on the completed clamp and tap down the buckle shroud FRONT VIEW Completed Free End Clamp Visually inspect lock Buckle Shroud Shear Surface Bad Clamp Lock has slipped back under sh...

Page 12: ...inally complete clamp by tapping down the buckle shroud as described above Trouble Shooting 1 Lock slips down in buckle Tighten blade mounting screws If lock on clamp is still not adequate reduce tens...

Page 13: ...tem 1 Lubricating Syringe Reorder C23199 Bearing Detail Figures 9 and 10 3 To gain access to bearing components remove blade Mounting Screws 2 places and slide Blade free Paper clip may be used to pus...

Page 14: ...om Drill Remove the Tool Adapter from the Ultra Lok Tool Remove Blade and load bearing tip from Tensioning Screw see bearing detail Remove one side of the Tool Body or the other not both Grasp the smo...

Page 15: ...tool in order to remove blade Figure 13 Remove the 3 4 shear plate from the blade 4 Align the 1 2 Shear Plate M09387 with the Blade M09787 so that the guide is facing up Incorrect placement will not...

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