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•  If there is any fault and/or if the equipment is not working pro-

perly, de-activate the equipment and do not attempt to repair it 

or tamper with it directly. Contact only qualified personnel.

•  Any product repairs must only be carried out by BALTUR autho-

rised assistance centres or its local retailer using only original 

spare parts.

•  The manufacturer and/or its local retailer decline any liability 

for injuries or damage caused by unauthorised modifications of 

the product or non-observance of the instructions contained in 

the manual.

SAFETY INSTRUCTIONS FOR INSTALLATION

•  The equipment must be installed in a suitable area with ade-

quate ventilation according to the standards and regulations in 

force.

•  The slots of the air extraction grilles and installation room venti-

lation openings must not be obstructed even partially.

•  In the installation site there must NOT be any risk of explosion 

and/or fire.

•  Thoroughly clean the inside of all pipes of the fuel supply sy-

stem before installation.

•  Before connecting the burner check that the details on the plate 

correspond to those of the utility supplies (electricity, gas, diesel 

or other fuel).

•  Make sure that the burner is firmly fastened to the heat genera-

tor according to the manufacturer's instructions.

•  Make the connections to the power sources properly as indi-

cated in the explanatory diagrams and following the standards 

and regulations in force at the moment of installation.

•  Check that the fume exhaust system is NOT obstructed.

•  If you decide not to use the burner any more, the following pro-

cedures must be performed by qualified technicians:

 - Switch off the electrical supply by disconnecting the power 

cable from the main switch.

 - Cut off the fuel supply using the shut-off valve and remove 

the control wheels from their position.

 - Render harmless any potentially dangerous parts.

INSTRUCTIONS FOR START-UP, INSPECTION, USE AND 

MAINTENANCE

•  Start-up, inspection and maintenance of the equipment must 

only be carried out by qualified technicians, in compliance with 

current regulations.

•  Once you have fastened the burner to the power generator, 

make  sure  that  during  testing  the  flame  produced  does  not 

come out of any slots.

•  Check for the seal of fuel supply pipes connected to the equip-

ment.Check that the fuel flow rate matches the power required 

by the burner.

•  Set the burner fuel capacity to the power required by the heat 

generator.

•  The fuel supply pressure must lie between the values indicated 

on the data plate located on the burner and/or in the manual

•  The fuel supply system is suitably sized for the flow required 

by the thermal module and that it has all the safety and control 

devices required by current standards.

•  Before starting up the burner, and at least once a year, have 

qualified technicians perform the following procedures:

 - Set the burner fuel capacity to the power required by the 

heat generator.

 - Check the combustion adjusting the comburent and/or fuel 

air flow to optimise the combustion performance and emis-

sions according to the regulations in force.

 - Check the regulation and safety devices are working 

properly.

 - Check for the correct operation of the combustion products 

exhaust duct.

 - Check for the seal of fuel supply pipes in their internal and 

external parts.

 - At the end of the adjustment procedures, check that all 

the mechanical locking devices of regulation systems are 

properly tightened.

 - Make sure that the burner use and maintenance manual are 

available and within your reach.

•  If the burner repeatedly shuts down in lock-out, do not keep 

trying to manually reset it but call a qualified technician to solve 

the unexpected problem.

•  If you decide not to use the burner for a while, close the valve or 

valves that supply the fuel.

Summary of Contents for TBG 1200 ME

Page 1: ...PROGRESSIVE MODULATING TWO STAGE GAS BURNERS WITH ELECTRONIC CAM ITALIANO Manuale istruzioni per l installazione l uso e la manutenzione IT Installation use and maintenance instruction manual EN TBG 1...

Page 2: ......

Page 3: ...ag 11 Applicazione del bruciatore alla caldaia pag 12 Schema di principio rampa gas pag 14 Linea di alimentazione gas pag 14 Collegamenti elettrici pag 15 Descrizione del funzionamento pag 16 Accensio...

Page 4: ...RiNOx Spark Sparkgas TBG TBL TS IBR IB Variante LX per basse emissioni NOx rispettano i requisiti minimi imposti dalle Direttive Europee 2009 142 CE D A G 2004 108 CE C E M 2006 95 CE D B T 2006 42 C...

Page 5: ...ta di produzione dell apparecchio mese anno sono in dicati sulla targa identificazione bruciatore presente sull appa recchio L apparecchio non adatto a essere usato da persone bambini compresi le cui...

Page 6: ...dalla loro sede Rendere innocue quelle parti che potrebbero essere poten ziali fonti di pericolo AVVERTENZE PER L AVVIAMENTO IL COLLAUDO L USO E LA MANUTENZIONE L avviamento il collaudo e la manutenz...

Page 7: ...a massima assorbita dall apparecchio indicata in targa Accertarsi che la sezione dei cavi dell impianto sia idonea alla potenza assorbita dall apparecchio Non consentito l uso di adattatori prese mult...

Page 8: ...e condizioni di riferimento 15 C 1013 mbar Gas metano Hi 9 45 kWh Stm 34 02 Mj Stm Propano Hi 24 44 kWh Stm 88 00 Mj Stm Per tipi di gas e pressioni diverse consultare i nostri uffici commerciali Pote...

Page 9: ...essione combustibili gassosi 9 Viscosit combustibili liquidi 10 Potenza motore ventilatore 11 Tensione di alimentazione 12 Grado di protezione 13 Paese di costruzione e numeri di certificato di omolog...

Page 10: ...230 2 180 3 140 CAMPO DI LAVORO TBG 1200ME TBG 1200MC IMPORTANTE I campi di lavoro sono ottenuti su caldaie di prova rispondenti alla norma EN676 e sono orientativi per gli accoppiamenti bruciato re...

Page 11: ...06160152_201511 DIMENSIONI DI INGOMBRO 0002939260N2 Modello A A1 A2 B B1 B2 B5 C C1 TBG 1200 ME 1455 695 760 1130 780 350 360 2290 235 Modello D E F I L TBG 1200 ME 745 485 503 685 630 Modello M N TBG...

Page 12: ...rfalla gas 5 Servomotore regolazione gas 6 Display apparecchiatura 7 Pressostato aria 8 Servomotore regolazione aria 9 Quadro elettrico 10 Cerniera 11 Motore ventola 12 Convogliatore aria in aspirazio...

Page 13: ...esto e spegnimento bruciatore selettore combustibile spie di funzio namento e di blocco Impianto elettrico con grado di protezione IP54 CARATTERISTICHE TECNICO FUNZIONALI Bruciatore di gas conforme al...

Page 14: ...di combustione con brucia tore montato Per consentire l apertura massima e facilitare quindi le opera zioni di manutenzione si consiglia di disporre la cerniera sul lato opposto rispetto alla posizion...

Page 15: ...essi al raccordo mandata gas tramite fascetta MONTAGGIO CERNIERA Il bruciatore viene fornito con cerniera montata sul lato sinistro e staffa di sollevamento montata sul lato destro Nel caso si renda n...

Page 16: ...filtro Il regolatore di pressione del gas deve essere regolato mentre lavora alla massima portata effettivamente utilizzata dal brucia tore La pressione in uscita deve essere regolata ad un valore leg...

Page 17: ...re devono essere adatti a sopportare la corrente massima assorbita dal bruciatore Prevedere un interruttore onnipolare con distanza d apertura dei contatti uguale o superiore a 3 mm per l allacciament...

Page 18: ...odulazione lo consente regolazione posta ad un valore di temperatura o pressione superiore a quella esistente in caldaia l apparecchiatura comanda la rotazione dei servomotori di regolazione dell erog...

Page 19: ...sicurezza e caldaia sono chiusi anch essi si ha l avvio del ciclo di funzionamento L apparecchio si accende Per la regolazione del bruciatore consultare la GUIDA RAPIDA PER LA PROGRAMMAZIONE e il manu...

Page 20: ...so scollegando il cavo di ionizzazione l apparecchiatura si deve portare immediatamente in blocco Regolazione prima dell accensione del bruciatore regolare il pressostato di minima al minimo della sca...

Page 21: ...temperatura max di 90 C come fluido termovettore Per variare il posizionamento del terminale mobile occorre allentare il dado 8 spostare il terminale in corrispondenza della posizione 2 agendo sul pom...

Page 22: ...O 20 30 0006160152_201511 SCHEMA DI REGOLAZIONE TESTA DI COMBUSTIONE E DISTANZA DISCO ELETTRODI 1 Elettrodo ionizzazione 2 Elettrodo accensione 3 Disco fiamma 4 Miscelatore Modello A B C TBG 1200 ME 5...

Page 23: ...di per evitare che gli stessi si trovino a massa con conseguente bloccaggio del bru ciatore Occorrer anche verificare che la scintilla dell elettrodo d accensione avvenga esclusivamente tra lo stesso...

Page 24: ..._201511 PERICOLO ATTENZIONE Al momento della chiusura del bruciatore dopo aver colle gato i cavi degli elettrodi ai terminali bloccare gli stessi al raccordo mandata gas utilizzando una fascetta INDIC...

Page 25: ...A E CONDOTTI PRESSIONE ARIA PULIZIA ANNO COMPONENTI DI SICUREZZA GAS PRESSOSTATO GAS VERIFICA FUNZIONALE ANNO COMPONENTI VARI GAS MOTORI ELETTRICI CUSCINETTI VEN TOLA RAFFREDDAMENTO PULIZIA vedere se...

Page 26: ...gas non stata adeguatamente sfogata dall aria caso di prima accensione 3 La pressione del gas insufficiente o eccessiva 4 Passaggio aria tra disco e testa troppo chiuso RIMEDIO 1 Invertire l alimenta...

Page 27: ...ITALIANO 25 30 0006160152_201511 SCHEMI ELETTRICI...

Page 28: ...ITALIANO 26 30 0006160152_201511...

Page 29: ...ITALIANO 27 30 0006160152_201511...

Page 30: ...ITALIANO 28 30 0006160152_201511...

Page 31: ...E VENTOLA N1 REGOLATORE ELETTRONICO PA PRESSOSTATO ARIA Pm PRESSOSTATO DI MINIMA PM PRESSOSTATO DI MASSIMA S1 INTERRUTTORE MARCIAARRESTO S2 PULSANTE SBLOCCO S24 INTERRUTTORE ACCESO SPENTO SG INTERRUTT...

Page 32: ...ITALIANO 30 30 0006160152_201511...

Page 33: ...Technical functional characteristics pag 11 Burner connection to the boiler pag 12 Gas train principle diagram pag 14 Gas supply line pag 14 Electrical connections pag 15 Operating description pag 16...

Page 34: ...mist PYR RiNOx Spark Sparkgas TBG TBL TS IBR IB Variant LX for low NOx emissions respect the minimal regulation of the European Directives 2009 142 CE D A G 2004 108 CE C E M 2006 95 CE D B T 2006 42...

Page 35: ...ure betwe en 10 C and 40 C The storage time is 3 years GENERAL INSTRUCTIONS The equipment production date month year is written on the burner identification plate located on the equipment The device i...

Page 36: ...d remove the control wheels from their position Render harmless any potentially dangerous parts INSTRUCTIONS FOR START UP INSPECTION USE AND MAINTENANCE Start up inspection and maintenance of the equi...

Page 37: ...on the data plate Make sure that the system cable cross section is suitable for the power absorbed by the equipment The use of adaptors multiple plugs and or extension leads to supply power from the m...

Page 38: ...6 WEIGHT WITH PACKING kg 650 WEIGHT WITHOUT PACKING kg 440 CO emissions natural gas propane 100 mg kWh Calorific power lower than reference conditions 15 C 1013 mbar Natural gas Hi 9 45 kWh Stm 34 02...

Page 39: ...8 Gas fuel pressure 9 Liquid fuel viscosity 10 Fan motor power 11 Power supply voltage 12 Protection rating 13 Country of manufacture and homologation certificate numbers 14 Year of manufacture 15 16...

Page 40: ...s in mg kWh propane gas 1 230 2 180 3 140 OPERATING RANGE TBG 1200ME TBG 1200MC IMPORTANT The operating ranges are obtained from test boilers corresponding to Standard EN676 and are indicative of the...

Page 41: ...0 0006160152_201511 OVERALL DIMENSIONS 0002939260N2 Model A A1 A2 B B1 B2 B5 C C1 TBG 1200 ME 1455 695 760 1130 780 350 360 2290 235 Model D E F I L TBG 1200 ME 745 485 503 685 630 Model M N TBG 1200...

Page 42: ...ge 4 Gas throttle valve 5 Gas regulation servomotor 6 Equipment display 7 Air pressure switch 8 Air regulation servomotor 9 Electrical panel 10 Hinge 11 Fan motor 12 Intake air conveyor 13 Gas pressur...

Page 43: ...off switches fuel se lector operation and shut down warning lights Electric system with protection class IP54 TECHNICAL FUNCTIONAL CHARACTERISTICS Gas burner compliant with European Standards EN 676 a...

Page 44: ...mbustion head with fitted burner To enable the maximum opening and so facilitate maintenance operations it is recommended to install the hinge opposite to the position where the gas train is installed...

Page 45: ...minals Then secure them to the gas delivery fitting using a clamp HINGE ASSEMBLY The burner is supplied with hinge fitted to the left side and lifting bracket fitted to the right side If you need to i...

Page 46: ...ssure regulator must be adjusted when it is working at the maximum output actually used by the burner The outgoing pressure must be adjusted to a value slightly below the maximum possible value the va...

Page 47: ...t be suitable to support the maximum current absor bed by the burner The mains supply connection requires an omnipolar switch with a contact opening gap equal to or greater than 3 mm in accor dance wi...

Page 48: ...to the minimum point If the modulation probe allows it regulation at a temperature or pressure value higher than the one present in the boiler the equipment controls the rotation of the air gas flow...

Page 49: ...afety and boiler are clo sed as well the operating cycle will start The equipment turns on For the regulation of the burner see RAPID GUIDE TO PROGRAMMING and the specific instruction manual for the e...

Page 50: ...or minimum pressure at the mini mum value of the scale regulate the pressure switch for the maxi mum value at the maximum value of the scale Regulation after the burner setting With the burner running...

Page 51: ...a maximum temperature of 90 C as thermal fluid To change the positioning of the mobile terminal you need to lo osen the nut 8 move the terminal to position 2 working on the knob 7 then fasten the ter...

Page 52: ...ENGLISH 20 30 0006160152_201511 DIAGRAM FOR REGULATION OF COMBUSTION HEAD AND ELECTRODE DISK DISTANCE 1 Ionisation electrode 2 Ignition electrode 3 Flame disk 4 Mixer Model A B C TBG 1200 ME 5 3 5 5...

Page 53: ...he electrodes making sure that they are not earthed which would result in the locking of the burner Verify also that the ignition electrode spark takes place exclusively between itself and the perfora...

Page 54: ...ISH 22 30 0006160152_201511 DANGER CAUTION When turning on the burner after connecting the electrode leads to the terminals secure them to the gas delivery fitting using a clamp AIR SHUTTER POSITION I...

Page 55: ...ING YEAR AIR PRESSURE PIPES AND OUTLET CLEANING YEAR SAFETY COMPONENTS GAS GAS PRESSURE SWITCH OPERATIONAL TEST YEAR VARIOUS COMPONENTS GAS ELECTRIC MOTORS BEARINGS COO LING FAN CLEANING see if the su...

Page 56: ...rst igni tion 3 The gas pressure is insufficient or excessive 4 Air flow between disc and head too narrow REMEDY 1 Invert the ignition transformer power supply 230V side and check using an analogue mi...

Page 57: ...ENGLISH 25 30 0006160152_201511 WIRING DIAGRAMS...

Page 58: ...ENGLISH 26 30 0006160152_201511...

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Page 60: ...ENGLISH 28 30 0006160152_201511...

Page 61: ...ONTACTOR KT TIMER MV FAN MOTOR N1 ELECTRONIC REGULATOR PA AIR PRESSURE SWITCH Pm MINIMUM PRESSURE SWITCH PM MAXIMUM PRESSURE SWITCH S1 START STOP SWITCH S2 RELEASE BUTTON S24 SWITCH ON OFF SG MAIN SWI...

Page 62: ...ENGLISH 30 30 0006160152_201511...

Page 63: ......

Page 64: ...Il presente catalogo riveste carattere puramente indicativo La casa pertanto si riserva ogni possibilit di modifica dei dati tecnici e di quant altro in esso riportato Information contained in this c...

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