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baltur COMIST 180 DSPNM, Instruction

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0006080118_200811

WORKING FIELD

N° 8111/2

0002933750

APPLICATION OF THE BURNER TO BOILER for COMIST 180

1 - Boiler plate
2 - Insulating gasket
3 - Burner fixing flange
4 - Stud bolt
5 - Locking nut with washer
6 - Burner  flange fixing screw 

The working fields are obtained from test boilers corresponding to the standard EN676 and are indicatively for the combination burner-boiler. 

For correct working of the burner the size of the combustion chamber must correspond to current regulations; if not the manufacturers 

must be consulted.

Summary of Contents for COMIST 180 DSPNM

Page 1: ...Instructionforburnersmodel Moded emploibrule r COMIST180DSPNM DSPNM D COMIST250DSPNM DSPNM D COMIST300DSPNM DSPNM D 0006080118_200811 GB FR RU...

Page 2: ......

Page 3: ...to cause dangerous accidents Avant de commencer utiliser le br leur lire attentivement les recommandations de la notice RECOMMANDATIONS L ATTENTION DE L UTILISATEUR POUR UN USAGE DU BR LEUR EN TOUTE S...

Page 4: ......

Page 5: ...respect the minimal regulation of the European Directives 90 396 EEC G A D 92 42 EEC B E D 89 336 EEC E M C Directive 73 23 EEC Low Voltage Directive 98 37 EEC Machinery Directive and have been design...

Page 6: ...r or if the owner moves and leaves the equipment make sure that the booklet always goes with the equipment so it can be consulted by the new owner and or installer For all equipment with optionals or...

Page 7: ...current law and regulations since incorrect installation may cause damage to person animals or things for which damage the manufacturer shall not can be held responsible Before installation it is advi...

Page 8: ...tion Ability to operate with output modulation by means of automatic RWF40 regulator mounted on the control panel to be ordered separately with the modulation kit Ability to operate with any type of c...

Page 9: ...another to run the pump Air pressure switch to ensure the presence of combustion air Electric servomotor with mechanical cam for simultaneous regulation of combustion air and fuel In the CE version t...

Page 10: ...ing flange 4 Stud bolt 5 Locking nut with washer 6 Burner flange fixing screw The working fields are obtained from test boilers corresponding to the standard EN676 and are indicatively for the combina...

Page 11: ...the burner and the plate of boiler 1 the end of the combustion head must first be removed a Adjust position of connector flange 4 by loosening screws 6 so that the combustion head penetrates into the...

Page 12: ...event large pressure drops on ignition it is best if there is a 1 5 to 2 m length of piping between the point of application of the stabilizer or pressure reducer and the burner This pipe must have a...

Page 13: ...tabilizer 10 Anti vibration joint 11 A couple of flane D Distance between pressure stabilizer and valve about 1 5 2 m DIAGRAM OF CONNECTING A BURNER TI THE GAS PIPE NETWORK AT AVERAGE PRESSURE N BT 85...

Page 14: ...hen it is operating at the maximum level fuel supply called for by the boiler The supply circuit must be built according to our drawings n BT 8511 6 or BT 8513 7 even when low viscosity fuel is being...

Page 15: ...tion Time in seconds Pre ignition Time in seconds Post ignition Time in seconds Time between 1st 2nd flame in seconds LFL 1 333 Rel ciclico 3 31 5 6 3 12 CONTROL BOX SPECIFICATIONS TRU thermostat has...

Page 16: ...ith a good combustion is as an indication from 1 to 1 3 of the maximum output given on the rating plate Note The air pressure switch must be set when the burner is started up and must be in function w...

Page 17: ...e is operating at the maximum flow rate the difference in pressure between the delivery pump pressure and return pressure at the return pressure regulator pressure running to and from the nozzle must...

Page 18: ...gas air delivery starts turning and determines a gradual increase in the gas delivery and in the relative combustion air until it reaches the maximum delivery value at which the burner has been regul...

Page 19: ...tes the position pf the throttle valve shutter 1 Modulation Servomotor 2 Deflector with air and gas supply rate adjuster screws 3 Gas supply modulating throttler valve 4 Safety valve 5 Pilot gas valve...

Page 20: ...le without air bubbles and then re close the gate valve 12 Insert a manometer end of the scale about 3 bar into the vacuumeter connection point on the pump and control the value of the pressure at whi...

Page 21: ...at the modulation motor functions automatically by putting the AUT O MAN switch in the AUT position and the MIN O MAX switch in the O position In this way mo dulation is activated exclusively by the a...

Page 22: ...e loss and consequently the fuel would reach the nozzle at insufficient pressure To avoid this situation the steam pre heater has been provided with a manual controlled by pass which prevents when ope...

Page 23: ...re open 3 Check with absolute certainty that the discharge of combustion products can take place freely boiler and chimney lock gates should be open 4 Make sure that the voltage of the electric line t...

Page 24: ...y necessary to respect the polarity and The value of the cell current to ensure functioning of the control box is shown on the wiring diagram 11 With the burner operating at a minimum ignition flame a...

Page 25: ...ning of circuit which causes the burner s arrest 19 Check the efficiency of the flame detector the UV Cell by sliding it out of its seat and verifying the shut down 20 Checktheefficiencyoftheboilerthe...

Page 26: ...burner operation is regulated using the com mand and control devices as described in the chapter Operation description The lock position is a safety position that the bur ner automatically assumes wh...

Page 27: ...ance It is recommended to carry out the following operations at the end of the heating season 1 For burners that use Diesel oil disassemble and carefully wash the filters nozzle turbulator and ignitio...

Page 28: ...s down the magnetic valve opens decompressing the chamber above the piston The plate is closed both by the return spring and by gas pressure The flow rate for this valve is calculated to ensure full c...

Page 29: ...bears the EC mark in accordance with the Gas and Electromagnetic Compatibility Directive For reasons of safety it is necessary to make at least one controlled stop every 24 hours As regards the standa...

Page 30: ...tion contact for air damper MIN position M Motor fan or burner NTC NTC resistor QRA UV probe R Thermostat or pressure probe RV Fuel valve with continuous regulation S Fuse SA Air damper servomotor SB...

Page 31: ...between end of t4 and consensus at power regulator or at valve on terminal 20 18 t6 Post ventilation time with M2 3 t7 Time between consensus for start up and voltage at terminal 7 start delay for fa...

Page 32: ...Electromagnetic discharges must be checked on the appli cation plan Control program in the event of stopping indicating position of stop As a rule in the event of any kind of stop the fuel flow is cu...

Page 33: ...lling ope ration During the second verification stage this pressure must remain constant Should it drop this means that the burner on the furnace side has a blow by fault when closing Therefore the DW...

Page 34: ...I XI programmer cam contacts Control programme t4 5s Putting control circuit under atmospheric pressure t6 7 5s Time between start up and energizing of main AR relay t1 22 5s 1st verification stage at...

Page 35: ...2001 A1 2004 A11 2004 A2 2006 EN 60335 2 102 2006 EN 50165 1997 A1 2001 EN 55014 1 2000 A1 2001 A2 2002 EN 55014 2 1997 A1 2001 EN 50366 2004 A1 2006 EN 61000 3 2 2000 A2 2005 Organe de Surveillance...

Page 36: ...Si l appareil doit tre vendu ou transf r un autre propri taire ou si celui ci doit d m nager et laisser ce dernier toujours v rifier que la noti ce accompagne l appareil afin qu il puisse tre consult...

Page 37: ...tre le bon fonctionnement du br leur Lors de la premi re mise en service de l appareil faire effectuer les v rifications suivantes par du personnel qualifi a le contr le de l tanch it de la partie int...

Page 38: ...deux allures progressives de puissance Possibilit de fonctionnement modulation de puissance par montage sur le tableau de commandes du r gulateur automa tique RWF40 commander part avec le kit de modul...

Page 39: ...ue flamme en acier Un moteur lectrique triphas pour la mise en marche du ventilateur et un autre pour la mise en marche de la pompe Pressostat air qui assure la pr sence d air comburant Servomoteur le...

Page 40: ...s sur des chaudi res d essai conformes la norme EN676 et constituent une indication pour les couples br leur chaudi re Pour le bon fonctionnement du br leur les dimensions de la chambre de combustion...

Page 41: ...n a Adapter la position de la patte de fixation 4 en desserrant les vis 6 de fa on que la t te de combustion p n tre dans le foyer de la longueur conseill e par le fabricant du g n rateur b Positionne...

Page 42: ...r viter de fortes chutes de pression l alluma ge il est conseill d installer une section de tuyauterie d une longueur de 1 5 2 m entre le point d application du stabilisateur ou r ducteur de pression...

Page 43: ...teur stabilisateur de pression adapt au cas en question 10 Garniture antivibratoire 11 Raccord brides D Distance entre stabilisateur de pression et soupape gaz environ 1 5 2 m SCHEMA D ENSEMBLE POUR L...

Page 44: ...par la chaudi re Le circuit d alimentation doit tre r alis conform ment nos dessins n BT 8511 6 ou BT 8513 7 galement en cas d utilisation de Diagramme viscosit temp rature combustible faible viscosi...

Page 45: ...rt la pompe de ce dernier SCHEMA HYDRAULIQUE DE PRINCIPE POUR PLUSIEURS BRULEURS A DEUX FLAMMES OU MODU LANTS FONCTIONNANT A HUILE COMBUSTIBLE DENSE MAX 50 ET A 50 C AVEC CHAUFFEUR AUXILIAIRE 1 Citern...

Page 46: ...uvert en secondes Pr allumage en secondes Post allumage en secondes D lai entre 1 re flamme et 2 me flamme en secondes LFL 1 333 Relais cyclique 3 31 5 6 3 12 Caract ristiques appareillage dur e d fin...

Page 47: ...audi re s approche de la valeur tablie sur le thermostat ou pressostat de la 2 me allure qui d termine le rappel du servomoteur de r glage du d bit combustible air en sens inverse par rapport au mouve...

Page 48: ...r combustible Chambre de turbulence Anneau de joint en Viton r sistant l huile et la temp rature lev e Entr e combustible POMPE BALTUR MODELE BT Aspiration Branchement vacuom tre 1 4 Retour Plaquette...

Page 49: ...t de la 2 me allure le permet r gl une valeur de temp rature ou pression sup rieure celle pr sente dans la chaudi re le servomoteur de r glage du d bit combustible air commence tourner en provoquant u...

Page 50: ...vanne papillon clapet 1 Servomoteur de modulation 2 Disque avec vis de r glage d bit air gaz 3 Vanne papillon r glage modulant d bit gaz 4 Vanne gaz de s curit 5 Vanne gaz pilote 6 Pressostat air 7 Di...

Page 51: ...thermostats a lieu correctement R gler environ 50 C le thermostat de com mande de la r sistance incorpor e dans le filtre de ligne si celui ci est pr sent 10 Mettre en route le circuit auxiliaire d a...

Page 52: ...ter le fonctionnement avec un exc s d air relativement limit qui pourrait provo quer une augmentation sensible de l opacit de la fum e pour des raisons in vitables variation de la pression atmo sph ri...

Page 53: ...qui permet de chauf fer le combustible avec la vapeur en conomisant ainsi l nergie lectrique Ce dispositif est constitu d un petit r servoir dans lequel circule la vapeur et qui contient le serpentin...

Page 54: ...z Ensuite rouvrir le robinet 2 S assurer qu il y a de l eau dans la chaudi re et que les van nes de l installation sont ouvertes 3 L utilisateur doit tre absolument s r que l coulement des produits de...

Page 55: ...av rer n cessaire de rechercher de mani re exp rimentale la meil leure position en faisant d filer d placement axial ou rotatif le corps qui contient la cellule photo lectrique par rapport au collier...

Page 56: ...stat rel ve une pres sion inf rieure celle laquelle il est r gl Le r glage des pressostats mini et maxi pression gaz doit donc avoir lieu au moment de l essai du br leur en fonction de la pression con...

Page 57: ...une position d finitive Rappelons nouveau qu il est pr f rable pour la premi re flamme de limiter la quan tit d air au strict n cessaire afin d obtenir un allumage plus s r m me dans les cas les plus...

Page 58: ...e de combustion il est n cessai re de d monter ses composants Il faudra pr ter une atten tion particuli re lors des op rations de remontage et centrer exactement le diffuseur du gaz par rapport aux le...

Page 59: ...agn tique se ferme La pompe transf re le volume d huile situ sous le piston dans la partie sup rieure de celui ci le piston se d place vers le bas et comprime le ressort de rappel de fermeture travers...

Page 60: ...rcharges En ce qui concerne la commande du br leur Les bo tiers permettent un fonctionnement avec ou sans post ventilation Commande contr l e du clapet d air de mani re assurer la pr ventilation avec...

Page 61: ...ulateur de puissance m Contact commutateur auxiliaire pour la position MIN du clapet d air M Moteur ventilateur ou br leur NTC R sistor NTC QRA Sonde UV R Thermostat ou pressostat RV Vanne du combusti...

Page 62: ...la fin de t4 et le consentement au r gulateur de puissance ou la soupape sur la borne 20 18 t6 Temps de post ventilation avec M2 3 t7 Intervalle entre consentement l allumage et tension la borne 7 re...

Page 63: ...ment et les interventions d entretien viter l infiltration d eau de condensation sur le bo tier de commande et de contr le Les missions lectromagn tiques doivent tre v rifi es sur le plan de l applica...

Page 64: ...nch it emp che le d marrage du br leur qui s arr te en condition de blo cage t moin rouge allum Si la v rification de la seconde phase est satisfaisante l appareil LDU 11 ferme le circuit interne de c...

Page 65: ...ames du programmateu D roulement du programme Bornes activ es del appareil ou des branchements lectriques Programme de commande t4 5 s Mise la pression atmosph rique du circuit contr ler t6 7 5 s D la...

Page 66: ......

Page 67: ...676 EN 267 EN 60335 1 2003 EN 50165 1997 A1 2001 EN 55014 1 1994 2 1997 90 396 CE0085 DVGW 10 3 Bt yvztxrvt fhfrbthvxbvrv 5 8 9 10 12 BALTUR 14 15 17 20 21 24 25 Eptk ldvufbtk SQM 10 SQM 20 cjlekvhjd...

Page 68: ...2 34 0006080118_200811 BALTUR a b c a b c d e f g...

Page 69: ...3 34 0006080118_200811 2 RC a b c d e a b a b c d...

Page 70: ...878 688 1127 1304 199 340 390 69 113 131 CE 39 105 140 8 20 A 1981 3380 3878 688 1127 1304 177 5 303 347 62 101 117 7 E 50 C 50 E 50 C 12 30 A 14 30 A 15 18 25 3 230 400 3 7 5 7 5 1 1 1 1 2 2 2 1 1 4...

Page 71: ...1 L M N COMIST 180 DSPNM 915 465 450 1225 450 775 485 1700 330 540 260 245 DN65 460 400 M20 300 COMIST 250 DSPNM 1035 555 480 1260 580 680 385 1750 320 500 320 273 DN65 440 440 400 540 M20 330 COMIST...

Page 72: ...1 N BT 8111 2 cmfh Rhtgktyvt ujhtkrv yf rjbkt lk cjl COMIST 180 1 Xbfyvyf rjbkf 2 Akfytw vp vpjk wvjyyjuj cfbthvfkf 3 Akfyws rhtgktyv ujhtkjr 4 Igvknrf 5 Ufqrf v rjknwtdf ghjrkflrf mkjrvhjdrv 6 000293...

Page 73: ...7 34 0006080118_200811 N BT 8797 X tcf cjybf f hfcgs 2 1 4 6 b 3 c 1 5 d 1 2 3 4 0002934880 5 6...

Page 74: ...8 34 0006080118_200811 EN 676 1 1 5 2 2 SKP 70 8780_ru tif...

Page 75: ...yf yfxflrf 11 Akfywtdjt xjtlvytyvt D lvxbfywv ct le xbfmvkvpfbjhjc lfdktyv v ufpjdsc rkfgfyjc ghvmkvpvbtknyj 1 5 2 c N BT 8531 1 Ghvywvgvfknyf x tcf xjtlvytyv ytxrjknrv ujhtkjr r ufpjghjdjlyjq xtbv xh...

Page 76: ...10 34 0006080118_200811 0 2 1 50 60 0 2 1 8575 1...

Page 77: ...0006080118_200811 15 E 50 C N BT8511 6 rev 06 10 2003 150 300 0 5 1 2 3 4 5 6 7 6 9 0 5 2 10 0 4 11 1 2 3 4 5 6 7 6 9 0 5 2 10 0 4 11 12 13 14 15 16 100 300 150 300 0 5 50 E 50 C N BT8513 7 rev 06 10...

Page 78: ...12 34 0006080118_200811 0002901490 TRU 1 2 LFL 1 333 3 31 5 6 3 12 10 12 31 5 TRU TRU TRU TRU TRU 6 20 22 20 22 10 12...

Page 79: ...13 34 0006080118_200811 18 20 20 22 2 2 1 1 3 N 0002901490 0002901120 bt8511 6 b t 8 5 1 3 7 1 2 20 22 3 0 40 4 5 6 7 8 9 10 10 12 18 20 11 12 13 14 15 16 0 3 17 18 19 20 21 22 23 60 24 20...

Page 80: ...14 34 0006080118_200811 N 0002900580 BALTUR 1 4 20 22 1 4 1 4 20 22 1 4 N BT 9353 1 CB CHARLES BERGONZO 30 45 60 80 1 3 B3 1 5 B5 2 3 20 22 20 2 18 22 3 19 20 3 17 22 2 20...

Page 81: ...15 34 0006080118_200811 N 0002910611 I 1 1 3 c 31 6 2 1 2 LFL 1 333 3 31 5 6 3 12 V 8562 1 8813 1 2 2...

Page 82: ...jlekvhjdfyyst v 2 xbegtyzfbst djphfxbf ovt x yjcvyfknyjq btgkjghjvpdjlvbtknyjxbn 2000 rDb Eptk lhjxxtknyjuj rkfgfyf htuekvhjdrv gjlfzv ufpf lk ujhtkjr cjltktq Xhtp yfytxtyysq yf rxbhtc jxv erfpsdftb g...

Page 83: ...17 34 0006080118_200811 1 9353 1 2 3 4 5 6 7 c 8 9 2 15 20 C 50 C 10 1 11 12 3 30 30 0002901490 13 14 0 15 16...

Page 84: ...18 34 0006080118_200811 17 18 19 20 12 0 18 12 2 3 20 22 2 10 13 13 2 6 Bacharach 6 Bacharach 2 2 21 0 0 0 2...

Page 85: ...19 34 0006080118_200811 RWF 22 15 20 2 23 24...

Page 86: ...20 34 0006080118_200811 8576 1 8 10 10 15 1 1 5 2 2 5 3 3 5 4 4 5 5 6 7 8 C 120 127 133 138 143 147 151 155 158 164 169 174...

Page 87: ...21 34 0006080118_200811 8576 04 10 2002 1 2 3 4 5 6 7 0 3 MM 8 9 10 11 12 13 14 15 16 1 8 17 0 10 A 12 B C 1 2 3 4 5...

Page 88: ...22 34 0006080118_200811 6 7 8 9 0 10 11...

Page 89: ...23 34 0006080118_200811 2 8 10 10 0 1 12 13 12 0 V 8562 1 8813 1 12 14 2 10 0 1 15 16 0 0 0 2 RWF 17 18...

Page 90: ...24 34 0006080118_200811 19 20 8608 1 1...

Page 91: ...djple f Hezrv htuekvhjdfyv v avr xvhjdfyv xctxvbtknyjq ujkjdrv D jl djple f lk ujhtyv pfxkjyrf xkvirjc ghvrhsbf Ghfdvknyf htuekvhjdrf Xctxvbtknyf ujkjdrf Hezrv htuekvhjdfyv v avr xvhjdfyv xctxvbtknyjq...

Page 92: ...tyvv rf ljt rhfxyjt rjknwj dhfoftbx jbyjxvbtknyj irfkt jbxztbf Erfpfbtkn rhfxyjuj rjknwf gjrfpsdftb yf xjjbdtbxbde otq irfkt jbxztbf eujk dh fotyv exbfyjdktyysq lk rf ljuj rekfzrf Erfpfbtkn jbxztbf Re...

Page 93: ...27 34 0006080118_200811 N 0002910930 28 09 2005 0 6 1 2 3 4 5 6 7 8 SIEMENS SKP 15 000 E2 SKP 15 N 0002910370 Rev 13 10 95 02910370 tif HONEYWELL VE 4000A1 A VE 4000 1 A M I CE EN 161...

Page 94: ...ufpjdjuj rkfgfyf HONEYWELL UNIVERSAL GAS VALVES bvgf VE 4000B1 D Jbrhsbvt Pfrhsbvt cjctybfknyjt Htuek bjh hfx jlf N 0002910380 02910380 N 7451 Rev 07 1996 VE 4000B1 A M I CE EN 161 VE 4000B1 1 0 VE 4...

Page 95: ...29 34 0006080118_200811 a AL AR ar AS BR br BV bv d EK FE FR fr GP H L1 L3 LK LP LR m M NTC NTC QRA R RV S SA SB SM v V z Z ZBV 1 2 XIV t2 IV 10...

Page 96: ...30 34 0006080118_200811 50 31 5 t1 3 t2 t2 6 t3 16 t3 15 12 t4 t2 19 t2 t4 t2 19 12 t5 t4 20 18 t6 2 3 t7 7 2 72 t8 t11 t12 3 t9 12 t10 t11 t12 18 t13 6 t16 27 t20 60 20...

Page 97: ...31 34 0006080118_200811 LFL1 01 LFL1 02 a b b b b b a t2 t3 t4 01 LFL1 335 LFL1 635 LFL1 638 02 X VIII A R A B B C LR C R C D 11 12 z 22 23 22 24 QRA 22 LFL1 LFL1 8 a 6 7 15 P m 8 6 7 15 1 2...

Page 98: ...q rkfgfy d pfrh sbjc gjkj tyvv yt lftb ebtzre ghvmjh cjctybfknyj ghjuhfccvhetb 2 afpe Btxb 2 D lfyyjc xkezft ght lj hfyvbtknysq rkfgfy jbrhsdftbx yf 5 xtr d gth vjl dhtctyv t3 ljdjl bhemjghjdjlre lj l...

Page 99: ...f ujbjdyjxbv ghvxbegktyv r hfmjbt ujhtkrv t20 22 5s djpdhfb d gjpvwv vx jlyjuj gjkj tyv ghjuhfccyjuj exbhjqxbdf ujbjdyjxbn r ghjvpdtltyv yjdjq ghjdthrv AL lvxbfywvjyysq fdfhvqysq xvuyfk AR ukfdyjt htk...

Page 100: ......

Page 101: ...100 107 0006081118_200811...

Page 102: ...101 107 0006081118_200811...

Page 103: ...102 107 0006081118_200811...

Page 104: ...103 107 0006081118_200811...

Page 105: ...104 107 0006081118_200811 DIN IEC GNYE BU BN BK BK...

Page 106: ...RG GROUP FILTER PUMP RESISTANCES RESISTANCE POMPE FITRE GROUP POMPA REZ STANSI F LTRE GRUP RS RESISTANCES RESISTANCE REZ STANS R10 POTENTIOMETER POTENTIOMETRE POTANS YOMETRE S1 ON OFF SWITCH INTERRUP...

Page 107: ...N A1 A3 B1 DW F1 F2 H0 H1 H10 H11 H2 H3 LDU11 LDU11 H4 K1 K2 K3 K4 K6 KE KR M 1 2 3 MP MV N1 PA P M Pm RP RF RG RS R10 S1 S2 S3 LDU11 LDU11 S4 S5 S6 S7 SO T2 2 DEG 2 TA g TA o TC Tmin Treg TRU TS TSR...

Page 108: ...FOR REMOTE FUEL CHANGE AUTOMATIC CONTROL OPEN GAS CLOSE LIGHTOIL PLACE S6 SWITCH IN GAS POSITION POUR LA COMMANDE AUTOMATIQUE CHANGEMENT COMBUSTIBLE DISTANCE OUVERT GAZ FERM FIOUL POSITIONNER LE S LE...

Page 109: ...k tbpfxjmjqghfdjrfr gjcjlvavrfwvvbt yvztxrv lfyys bfrvdxtuj erfpfyyjujdrfbfkjut BALTUR S p A Via Ferrarese 10 44042 CENTO Ferrara ITALIA Tel 051 684 37 11 Fax 051 685 75 27 28 International Tel 39 051...

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