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baltur BPM 90 E 50kW, Instruction Manual For Installation, Use And Maintenance

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baltur BPM 90 E 50kW Instruction Manual For Installation, Use And Maintenance Download Page 11

ENGLISH

9 / 42

0006160278_201804

BURNER CONNECTION TO THE BOILER

Insert the burner head (1) into the furnace

Be very careful not to damage the ceramic of electrodes (2; 3),

since a microcrack would cause boiler malfunctions.

Lock the flange (6) to the boiler door

inserting the gaskets (4 ; 5) tightening the screws (7) into the stud 

bolts (8)

1

2

8

4

5

6

7

0002950260

3

Summary of Contents for BPM 90 E 50kW

Page 1: ...l uso e la manutenzione IT Instruction manual for installation use and maintenance EN Installations Gebrauchs und Wartungshandbuch DE BPM 90 E 50kW BPM 90 E 75kW BPM 90 E 85kW BPM 140 E 105kW BPM 140...

Page 2: ......

Page 3: ...cal connections 13 Operating description 14 Conversion from natural gas to LPG 15 Control and command equipment LME 16 Position of electrodes 37 maintenance time 38 Expected lifespan 39 Instructions f...

Page 4: ...verter FGR for fume external recirculation respect the minimal regulations of the European Directives and Regulations UE 2016 426 R A G 2014 30 UE C E M 2014 35 UE D B T 2006 42 CE D M and have been d...

Page 5: ...with temperature between 25 C and 55 C The storage time is 3 years The storage time is 1 year GENERAL WARNINGS The equipment production date month year is written on the burner identification plate lo...

Page 6: ...ecting the power cable from the main switch Cut off the fuel supply using the shut off valve and remove the control wheels from their position Render harmless any potentially dangerous parts WARNINGS...

Page 7: ...y connection is required an omnipolar switch with a contact opening gap equal or above 3 mm in accordance with current safety regulations condition of overvoltage category III For burner electricity s...

Page 8: ...sure hPa mbar 60 60 60 60 60 Minimum propane pressure hPa mbar 17 5 17 5 17 5 17 5 17 5 50 Hz power supply voltage 1N 230V 1N 230V 1N 230V 1N 230V 1N 230V 60 Hz power supply voltage 1N 230V 1N 230V 1N...

Page 9: ...C BPM 90 E 50kW 303 81 5 345 150 595 BPM 90 E 75kW 303 81 5 345 150 595 BPM 90 E 85kW 303 81 5 345 150 595 BPM 140 E 105kW 320 95 348 142 660 BPM 140 E 142kW 320 95 348 142 660 Model D E I I1 L M N B...

Page 10: ...1804 COMPONENT DESCRIPTION 1 Burner 2 Ignition electrode 3 Ionisation electrode 4 Electric blower 5 Control box 6 Ignition transformer 7 Gas solenoid valve 8 PC LME control unit interface 1 2 3 000293...

Page 11: ...rner head 1 into the furnace Be very careful not to damage the ceramic of electrodes 2 3 since a microcrack would cause boiler malfunctions Lock the flange 6 to the boiler door inserting the gaskets 4...

Page 12: ...uantity of gas proportional to the airflow processed by the fan In order optimise the overall dimensions the gas train is mounted directly on the body of the burner BPM 90 E 2 5 1 4 A 3 BPM_90_800_013...

Page 13: ...o increase counter clockwise to decrease A Bring the burner at the minimum output and adjust the gas valve so that the flame appears equally spread on the combustion head without any dark spot CAUTION...

Page 14: ...power supply line must have a switch with fuses The standards also require a switch on the burner s power line located outside the boiler room where it can be accessed easily The main line the releva...

Page 15: ...and wait for a new ignition attempt If the flame ignition is still missing this may be caused by the gas failing to reach the combustion head within the safety time 3s The combustion air flow rate can...

Page 16: ...the table below CAUTION Once the conversion has been carried out apply the supplied adhesive plate GPL h on the burner Set the value of O2 and rpm of the fan as shown in the table Burner model input...

Page 17: ...on hold the reset button down for at least 3 seconds A quick red flashing indicates that the function is active Likewise hold the reset button down for at least 3 seconds to deactivate the function th...

Page 18: ...se of fault it resets and displays the fault cause diagnostics see chapter FAULT CAUSE DIAGNOSTICS Push button It display the current of flame signal 2 or the phases In lockout position it displays th...

Page 19: ...DisplayLME71_002 The unit is in stand by 15 2 22 DISPLAY DURING START UP SHUT OFF 15 2 2 1 DISPLAY OF PROGRAM PHASES DisplayLME71_003 The unit is in phase 21 The individual program phases are display...

Page 20: ...ct of X1S 7 pole connector through TC boiler thermostat see figure on the side Do not power T2 contact for the second stage burner otherwise it will not be possible to complete the adjustment of P1 mi...

Page 21: ..._019 Stabilisation of ignition rpm Pre ignition time Post ignition time If the burner does not start LME71 automatically repeats the start up sequence and after three repetitions it locks out DisplayL...

Page 22: ...2 DisplayLME71_028 DisplayLME71_029 Rpm x 10 To reduce the rpm value press and To increase the rpm value press and To confirm the modification in the internal memory press LME71 continues the sequence...

Page 23: ...Subsequent displays are specific to the unit The warning light flashes green 15 3 SPECIAL FUNCTIONS 15 3 1 MANUAL LOCKOUT DisplayLME71_005 Press info and any push button at the same time The base unit...

Page 24: ...isplayLME71_006 The Display shows Loc and 4 alternating The unit is in lockout position The current error code is displayed and the warning light flashes red Example Error code 4 DisplayLME71_007 Pres...

Page 25: ...shes green Example 11 DisplayLME71_010 By pressing 3 seconds the dot after the digit starts flashing By releasing the push button the value is displayed for two minutes The warning light flashes green...

Page 26: ...ence layout and the displayed numbers are flashing The equipment operates until the end of the pre ventilation phase P30 goes to the ignition load position and switches to the display P0 ignition load...

Page 27: ...m value of 10 rpm within OEM predefined limits P2 max P2min Display P2 and rpm value appear alternately DisplayLME71_035 Press the info push button to confirm the value in the internal memory DisplayL...

Page 28: ...ENGLISH 26 42 0006160278_201804 PME71 901 PROGRAMMING SEQUENCE For fuel trains G without with valve proving Schema_sequenza_PME71901...

Page 29: ...test 2 1 sec P36 Yellow Rpm stabilisation time fan motor ignition load rpm P38 Flashing yellow Pre ignition time P40 Flashing yellow Post ignition time P42 Green Flame detection P44 Green Interval end...

Page 30: ...tilation time parameter 257 0 3 seconds t4 Interval end of safety time load controller activation t8 Post ventilation time t10 Signal air pressure switch specified time time out t11 SQM4 opening time...

Page 31: ...r OPEN position LR CLOSED Load controller CLOSED position M Fan motor NT Power supply unit P LT Pressure switch seal control Pmax Max pressure switch Pmin Min pressure switch POC Valve closing control...

Page 32: ...60 Analogue power source 4 20 mA I 4 mA Broken wire Loc 83 PWM fan error PWM fan does not reach the target rpm within the specified time or after reaching the target rpm it stays outside the tolerance...

Page 33: ...DisplayLME71_043 run is displayed during the download saving process of the programming sequence DisplayLME71_044 End and bAC are displayed alternately The display shows the end of the data exchange...

Page 34: ...r3 are displayed alternately For the meaning of a possible cause refer to the error code list chapter CAUTION WARNINGS During the saving process all settings and parameters are transferred from the ba...

Page 35: ...DisplayLME71_042 DisplayLME71_043 run is displayed during the download saving process of the programming sequence DisplayLME71_048 End and rSt are displayed alternately The display shows the end of da...

Page 36: ...ess all settings and parameters are written from the program module PME71 board to the base unit memory device LME71 control unit The previous programming sequence parameters and settings in the base...

Page 37: ...al 10 Possible causes 2 blinks On No flame at the end of the safe ignition time TSA Fuel valves malfunctioning Flame detector malfunctioning Incorrect burner calibration no fuel No ignition faulty ign...

Page 38: ...ENGLISH 36 42 0006160278_201804 POSITION OF ELECTRODES A B C 2 0002938810 1 2 1 1 Ignition electrode 2 Ionisation electrode Model A B C BPM40 E 3 5 5 03 apr 10 BPM90 E 3 5 5 03 apr 10...

Page 39: ...TORS COOLING FAN CLEANING BEARING NOISE CHECK YEAR MECHANICAL CAM CHECK OF WEAR AND OPERATION GREASING OF SLIDING BLOCK AND SCREWS YEAR LEVERS TIE RODS BALL JOINTS CHECK OF ANY WEAR COMPONENT LUBRICAT...

Page 40: ...notes if necessary are independent and do not refer to the expected lifespan stated below Normal operating conditions means applications on water boilers and steam generators or industrial application...

Page 41: ...properly bled of air in the case of first ignition 3 The gas pressure is insufficient or excessive 4 Air flow between disk and head too narrow REMEDY 1 Invert the ignition transformer power supply 23...

Page 42: ...that the network fuse is intact Check the gas inlet pressure 2 Press the reset button Check that the gas valve opens If the valve opens a pressure drop will occur in point 2 Check the ignition electro...

Page 43: ...ENGLISH 41 42 0006160278_201804 WIRING DIAGRAMS...

Page 44: ...RESSURE SWITCH S2 RELEASE BUTTON S5 MIN O MAX SWITCH SG MAIN SWITCH T2 2ND STAGE THERMOSTAT TA IGNITION TRANSFORMER TC BOILER THERMOSTAT TS SAFETY THERMOSTAT X9 TRANSFORMER CONNECTOR YP MAIN SOLENOID...

Page 45: ......

Page 46: ...Il presente catalogo riveste carattere puramente indicativo La casa pertanto si riserva ogni possibilit di modifica dei dati tecnici e di quant altro in esso riportato Information contained in this c...

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