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To install the regulator:

1.

Mount the regulator in a dry, well-ventilated location, well

away from hoses and exhaust manifolds which may cause
damage to the regulator or wiring. Avoid areas of heat
and/or high vibration.

2.

Attach the Ford-type harness plug to the regulator (see

Figure 1

). 

3.

The 

RED

wire (in the harness) powers the regulator. Attach

at the positive output terminal at the alternator. If an isola-
tor is used, this wire must be located on the battery side of
the isolator. On a 24V system, this wire can carry 8 amps
and must be protected by a 10-amp fuse. A fuse is includ-
ed with the wiring harness.

3.

The 

BROWN

(ignition) wire activates the regulator when

+24VDC is applied to the system. Attach the BROWN wire
to a sw24VDC source. The auxiliary side of the
ignition switch, or an independent (ungrounded) oil pres-
sure switch are both acceptable connection points. A tog-
gle switch may be added to this circuit to shut down
the alternator load in cases where maximum propul-
sion is needed. 

5.

The 

BLACK 

(ground) wire in the harness attaches to

the System Ground Terminal. The BLACK wire
attaches to preferred ground terminal on the alterna-
tor. A (user supplied) ground strap between the alter-
nator and the preferred ground at the engine is also
strongly recommended. 

6.

Plug duplex connector with 

BLUE

(field) and

ORANGE

(stator) wires into rear of alternator.

7.

An AC tap wire for the tachometer can be utilized by

splicing into the ORANGE stator wire with a wire
connecting to the AC tap terminal at the tachometer.

- 2 -

Figure 1 -

Regulator wiring attachment.

Figure 3 -

Regulator terminal layout and function description.

Length 10 Ft.

15 Ft.

20 Ft.

25 Ft.

50 Ft

75 Ft.

100 Ft.

Amps
25

10

8

8

6

4

2

1

50

8

6

4

4

1

2/0

3/0

75

6

4

2

2

2/0

3/0

4/0

100

4

2

2

1

3/0

4/0

125

4

2

1

1/0

3/0

4/0

150

2

1

1/0

2/0

4/0

175

2

1/0

2/0

3/0

200

2

1/0

2/0

3/0

225

1

2/0

3/0

4/0

250

1

2/0

3/0

4/0

275

1/0

2/0

4/0

300

1/0

3/0

4/0

325

1/0

3/0

4/0

350

2/0

3/0

375

2/0

4/0

Summary of Contents for Max Charge MC-624

Page 1: ...hich could become entangled in your motor or other machinery 3 Wear ANSI approved safety glasses 4 DO NOT attempt to modify the regulator Alterations could result in damage to your charging system and...

Page 2: ...ts A tog gle switch may be added to this circuit to shut down the alternator load in cases where maximum propul sion is needed 5 The BLACK ground wire in the harness attaches to the System Ground Term...

Page 3: ...if needed Note An improperly installed or corroded battery terminal may generate heat and severe ly diminish charging and impede accurate temperature sensing 2 While observing polarity connect the ba...

Page 4: ...GEL For sealed gel batteries Absorbed Glass Mat AGL For AGM batteries Optima OPS For Optima spiral wound batteries Flooded Standard FSB For standard lead acid batteries Halogen HAL For voltage sensit...

Page 5: ...sensor reading in degrees Celcius LD Mode 10 Battery 2 temp Followed by the sensor reading in degrees Celcius LD Mode 11 Factory use only LD Mode 12 Factory use only LD Mode 13 Run time Hr code is fol...

Page 6: ...ACTIVATE RELEASE PrA Display cycles to Ec followed by OFF code 2 ACTIVATE HOLD OFF display cycles to numeric equalization time values When the manufacturer recommended time value is reached RELEASE E...

Page 7: ...qualified alter nator shop Test B If there is little or no magnetic pull at the pulley shaft or at the rear bearing initiate the follow ing test 1 With the key off and the engine off remove the large...

Page 8: ...and circuit damage or other system failures that could be responsible for charging dif ficulties If you determine that repair service is necessary for either your alternator or regulator please gather...

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