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Pro

 INDICATES ENTRY INTO BASIC 

PROGRAMMING MODE

bA

 INDICATES ENTRY INTO 

BATTERY TYPE PROGRAM MODE

UFP

 INDICATES FACTORY DEFAULT 

UNIVERSAL FACTORY MODE

Fdc

 INDICATES PROGRAM FOR 

DEEP CYCLE FLOODED BATTERIES

gEL

 INDICATES PROGRAM FOR 

DEEP CYCLE GEL BATTERIES

AgL

 INDICATES PROGRAM FOR 

ABSORBED GLASS MAT BATTERIES

OPS

 INDICATES PROGRAM FOR 

SPIRAL WOUND (OPTIMA)

FSb

 INDICATES PROGRAM FOR 

STD. FLOODED BATTERIES

HAL

 INDICATES PROGRAM 

FOR HALOGEN SYSTEMS

LFP

 INDICATES PROGRAM 

FOR LiFePO

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Regulator Programming Modes

Using The Magnetic Reed Switch

Control of the MC-614 regulator’s basic and advanced programming modes is provided by a 

magnetic reed switch located in the upper left corner of the regulator’s circuit board. The reed 

switch provides selectable control of the regulator’s programming without creating an intrusion 

point as is common on many other adjustable voltage regulators currently on the market.
A small screwdriver with a magnet embedded in the tip of the handle is included to activate 

the magnetic reed switch. While any magnetic tip tool can be used, the Balmar programming 

screwdriver does an excellent job as an interfacing tool.
Programming is accomplished by contacting and removing the magnet from  the RED dot 

affixed to the regulator’s epoxy potting. If the magnet has difficulty activating the reed switch 

at that position, try moving it up and down along the length of the reed switch until the RED 

light is illuminated at the top of the LED display, between the second and third display digits. 

The RED light indicated activation of the reed switch.
Within the basic and advanced programming instructions, activation of the reed switch will be 

described by the following actions:

TOUCH/RELEASE - Indicates the action of contacting and immediately removing the magnet from the reed switch
TOUCH/HOLD - Indicates the action of contacting and holding the magnet to the reed switch

Basic Programming

Programming For Battery Type

The MC-614 features selectable programs for the following battery technologies; Standard Flooded (FSb), Deep Cycle Flooded 

(FdC), Gel (gEL), AGM (AgL), Optima (OPS), a factory default program (UFP), a program for systems with voltage sensitive 

halogen equipment (HAL), and LiFePO

(LFP).

When activating the programming mode, keep in mind that the regulator will scroll through the basic programming mode three 

times before saving and returning to the operational mode. To adjust the regulator for your battery type:

1. 

Turn on the regulator. This may be accomplished by turning the ignition switch at the panel to the ON position. If the 

regulator’s BROWN ignition wire is connected to an oil pressure switch, it may be necessary to start the engine to activate 

the regulator.

2. 

Once the regulator is on and the display is scrolling, TOUCH/HOLD the magnetic end of the programming screwdriver to 

the RED dot on the regulator as described above.

3. 

Continue to hold the magnet to the RED dot. The letters PRO will appear on the LED.

4. 

Continue to hold the magnet to the RED dot. The letters BA will appear on the LED.

5. 

Continue to hold the magnet to the RED dot. The LED display will begin to scroll through the various battery codes.

6. 

When the desired battery code is displayed, RELEASE the magnet from the RED dot.

7. 

The Display will indicate BA once again. At this point, you have the option to re-enter the battery type mode by re-applying 

the magnet to the RED dot. Otherwise, the display will cycle to bEL, indicating entry into the Belt Load Manager mode.

Summary of Contents for Max Charge MC-614-H

Page 1: ...thing or jewelry which could become entangled in your motor or other machinery prior to installing regulator 3 Wear ANSI approved safety eye wear and protective gear 4 DO NOT attempt to modify the reg...

Page 2: ...tors distance from alternator distance from inverters transmitters and other sources of RF noise convenient access and readability of the display The regulator wiring harness is 54 inches long providi...

Page 3: ...E 10 DATA TX 11 DATA RX 12 STATOR IN 13 TACHOMETER OUT 14 BAT 2 TEMP 15 BAT 2 TEMP 16 AUX 1 LAMP 17 DASH LAMP MC 614 Regulator Terminal Layout Magnetic Reed Switch 17 16 15 14 13 12 11 10 9 8 7 6 5 1...

Page 4: ...ug or a ring terminal depending on the alternator s field terminal connection Attach the field wire to the alternator s field terminal Install Alternator Temperature Sensor The optional Alternator Tem...

Page 5: ...e alternator stator output it will be necessary to determine the number of poles in the alternator in order to properly adjust your tachometer Most Balmar alternators feature 12 pole rotors and stator...

Page 6: ...gulator s programming tool A small magnet embedded in the top of the screwdriver s handle allows the user to activate the magnetic reed switch By holding the magnet to the RED dot located at the end o...

Page 7: ...ltage for a set time period specified by the battery program selected Factory set values are 13 9 volts for 0 3 hours 18 minutes and are adjustable with Av and A1c respectively See page 14 7 Calculate...

Page 8: ...Flooded Halogen Systems Lithium Yes Yes Yes Yes Yes Balmar Alternator Models 6 Series Alternators 70A 150A Yes Yes Yes Yes Yes Yes AT Series Alternator 165A 200A Yes Yes Yes Yes 9 Series Large Case A...

Page 9: ...ER 55 C FACTORY DEFAULT E21 BATTERY 2 TOO HOT OVER 55 C FACTORY DEFAULT E22 ALTERNATOR TOO HOT OVER 107 C E24 VOLTAGE REGULATOR TOO HOT OVER 90 C E33 BATTERY SENSE DIS CONECTED E41 FIELD VOLTAGE TOO H...

Page 10: ...he reed switch Within the basic and advanced programming instructions activation of the reed switch will be described by the following actions TOUCH RELEASE Indicates the action of contacting and imme...

Page 11: ...cifics Your battery manufacturer may supply you with a C rate for charging and discharging The maximum amount of charging current your battery can safely handle is determined by multiplying the C Rate...

Page 12: ...ax b 2 90 Field Max b 3 85 Field Max b 4 80 Field Max b 5 75 Field Max b 6 70 Field Max b 7 65 Field Max b 8 60 Field Max b 9 55 Field Max AL2 2nd Alternator Sensor Mode b2 2nd Battery Sensor Mode Sd...

Page 13: ...0 INDICATES BLM OFF b 1 INDICATES BLM SETTING 1 FIELD REDUCTION 5 b 2 INDICATES BLM SETTING 2 FIELD REDUCTION 10 b 3 INDICATES BLM SETTING 3 FIELD REDUCTION 15 b 4 INDICATES BLM SETTING 4 FIELD REDUC...

Page 14: ...croll upward or downward To reverse the direction of scroll 1 REMOVE the magnet from the reed switch 2 Wait for the mode indicator to be displayed 3 TOUCH HOLD when the mode indicator is displayed The...

Page 15: ...it Allows user control of regulator s low voltage limit Spans between 10 volts and Fv Dropping below ALL causes Dash Lamp to turn on Default is 12 7 volts in 1 volt increments FbA Field Threshold Bulk...

Page 16: ...on Low Battery Voltage 12 8V Adjustable with ALL See Page 12 High Battery Voltage 15 5V Adjustable with AHL See Page 11 High Alternator Temperature 225 F Adjustable with AL1 See Page 12 Requires insta...

Page 17: ...An amp meter and a battery hydrometer with a thermometer are also helpful diagnostic tools Voltage Regulator Testing Set your voltmeter to 12VDC and connect the negative lead to the BLACK ground wire...

Page 18: ...t test Testing the actual output of the alternator is known as Full Field Testing This can be accomplished by jumping a positive 12VDC current to the field terminal at the rear of the alternator This...

Page 19: ...plication maintenance or modification or b any misuse contrary to the instructions provided with the product or c loss or d malfunctions caused by other equipment or e acts of God Examples of conditio...

Page 20: ...he world To Find a CDI distribution partner visit www cdielectronics com Both Balmar and CDI Products are manufactured in our ISO 9000 Certified Factory in Huntsville Alabama Please read carefully All...

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