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Amp Manager (AP)

The Amp Manager function enables you to reduce the alternator output by controlling the volt-
age at the field wire. This feature can be used as a method to minimize alternator overheating
in warmer climates, as well as minimizing difficulties with chronic belt slippage. To adjust Amp
Manager values:

1.

‘ACTIVATE-RELEASE’ when display cycles to “AP” (PrA Mode 09). “AP” will be followed by “OFF”
code.

2.

‘ACTIVATE-HOLD’ “OFF” display cycles to “249”. The value “249” represents full field output. The
numeric value on the display will decrease until you RELEASE. 

N

No

otte

e:: The value “200” represents approximately 75% field output, “150” represents approx-

imately 50% field output, and “75” represents approximately 25% field output.

Equalization Mode (EQ)

Allows  increase  in  charging  voltage  to  minimize  battery  sulfation.  ((E

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tery manufacturer for equalization time and voltage recommendations. Equalization must be
initiated  through  the  advanced  programming.  It  is  NOT  a  standard  mode  of  operation.  Once
equalization voltage and time values are saved into the regulator’s programming, the equal-
ization process will start immediately. Once equalization has occurred, the regulator will revert
to  its  preset  program  status.  The  user  will  need  to  re-activate  equalization  mode  for  subse-
quent  anti-sulfation  conditioning.  For  system  safety,  equalization  voltage  is  limited  to  15.8
volts.

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1.

‘ACTIVATE-RELEASE’ “PrA” display cycles to “Ev” followed by “OFF” code.

2.

‘ACTIVATE-HOLD’. “OFF” display cycles to numeric voltage values. When the manufacturer-recom-
mended voltage is reached, RELEASE.

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1))::

1.

‘ACTIVATE-RELEASE’ “PrA”. Display cycles to “Ec” followed by “OFF” code.

2.

‘ACTIVATE-HOLD’. “OFF” display cycles to numeric equalization time values. When the manufactur-
er-recommended time value is reached, ‘RELEASE’.

Alternator Constant Mode (ALC)

Emulates  tachometer  readings  on  regulator  display.  Must  be  activated  in  Advanced
Programming. To determine proper calibration value, divide 384 by the number of poles in your
alternator. (A 14-pole alternator has a calibration value of 27.) 

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1.

‘ACTIVATE-RELEASE’ “PrA” display cycles to “ALC” followed by “OFF” code.

2.

‘ACTIVATE-HOLD’. “OFF” display cycles to numeric calibration values. When the proper calibration
value is reached, RELEASE.

Compensation Limit (CL)

When equipped with optional Battery Temperature Sensor, the MC-612 will automatically adjust
charging voltage to compensate for ambient battery temperature. In default mode, the regula-
tor is limited to maximum compensated voltage of 14.8 volts (to minimize the likelihood of over-
voltage shutdown by inverters and combiners). Compensation Limit allows the user to advance
or decrease maximum compensated voltage to suit specific charging system needs. 

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1.

‘ACTIVATE-RELEASE’ “PrA” display cycles to “CL”.

2.

‘ACTIVATE-HOLD’. Default voltage value of 14.8 cycles to increasing voltage values. To decrease
voltage values, RELEASE, wait for the voltage value to disappear. Re-activate and hold. When the
proper voltage value is reached, RELEASE.

Explanatory / Advisory Codes

Descriptions for these codes can be found in Figure 17. For additional technical information, see
our  Technical  Support  pages  at  the  Balmar  website  (http://www.balmar.net).  To  reset  adviso-
ry/diagnostic codes, access the Advanced Programming mode as described at the beginning of
Section  VIII.  No  changes  need  to  be  made  to  programming  once  the  Advanced  Programming
mode is accessed. AP mode will cycle three times and return to normal mode. Codes will auto-
matically reset when AP mode is complete.

- 6 -

F

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17

7 - Advisory/diagnostic

codes.

CODE 001 -

Factory use only.

CODE 002 -

Factory use only.

CODE 010 -

Wire short at battery #1 tem-

perature sensing terminal.

CODE 011 -

Sensor wire not found at bat-

tery #1 temperature sensing
terminal.

CODE 012 -

Wire short at battery #2 tem-

perature sensing terminal.

CODE 013 -

Sensor wire not found at bat-

tery #2 temperature sensing
terminal.

CODE 014 -

Wire short at alternator tem-

perature sensor terminal.

CODE 015 -

Sensor wire not found at alter-

nator temperature sensor ter-
minal.

CODE 020 -

Battery #1 exceeding recom-

mended temperature limits.

CODE 021 -

Battery #2 exceeding recom-

mended temperature limits.

CODE 022 -

Alternator exceeding recom-

mended temperature limits.

CODE 024 -

Factory use only.

CODE 030 -

Voltage too low at battery.

CODE 031 -

Factory use only.

CODE 032 -

Factory use only.

CODE 040 -

Voltage too high at battery.

CODE 041 -

Factory use only.

CODE 042 -

Factory use only.

CODE 050 -

Open field.

CODE 051* -

Small Engine Mode activated.

CODE 052* -

Amp manager is in operation.

Underlined codes represent those pertaining to
Alarm Output (dash lamp) operation.

Codes highlighted by an asterisk (*) pertain to
Aux. #1 advisory output.

F

Fiig

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e 1

16

6 - Equalization Voltage

mode is activated.

F

Fiig

gu

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e 1

15

5 -   Indicates Amp

Manager Mode.

Summary of Contents for Max Charge MC-612

Page 1: ...ome entangled in your motor or other machinery 3 Wear ANSI approved safety glasses 4 DO NOT attempt to modify the regulator Alterations could result in damage to your charging system and will void you...

Page 2: ...ulator see illustration The sec ond BLACK ground wire in the harness attaches to the Negative Battery Sense Terminal Both BLACK wires attach to preferred ground terminal on the alternator A user suppl...

Page 3: ...perature compensation and activating warning alarm Battery 2 terminal activates the warning alarm only The upper volt age limit for battery compensation is 14 8 volts If higher voltage limits are desi...

Page 4: ...aled Gel Cell GEL For sealed gel batteries Absorbed Glass Mat AGL For AGM batteries Optima OPS For Optima spiral wound batteries Flooded Standard FSB For standard lead acid batteries Halogen HAL For v...

Page 5: ...s LD Mode 11 Factory use only LD Mode 12 Factory use only LD Mode 13 Run time Hr code is followed by a numeric readout in 1 10 hr increments LD Mode 14 Tach reading Activate and adjust for alternator...

Page 6: ...12 2 1 ACTIVATE RELEASE PrA display cycles to ALC followed by OFF code 2 ACTIVATE HOLD OFF display cycles to numeric calibration values When the proper calibration value is reached RELEASE Compensatio...

Page 7: ...tor brushes and rotor are likely to be working properly If the system is not charging remove the alternator and have it inspected by a qualified alternator shop T Te es st t B B If there is little or...

Page 8: ...ine if your alternator may be the source of charging difficulties If the pre ceding tests do not prove the existence of a failure within the regulator or alternator we recommend you contact a licensed...

Page 9: ...9 Suggested Wiring Options for Single Output Alternators...

Page 10: ...10 Suggested Wiring Options for Dual Output Alternators...

Page 11: ...arged This occurs as a result of the regulator s effort to provide a blip of volt age to the alternator to keep the tachometer feed activated This voltage creep can usually be reduced or eliminated by...

Page 12: ...gnition switch or an independent ungrounded oil pressure switch are both acceptable connection points A toggle switch may be added to this circuit to shut down the alternator load in cases where maxim...

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