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VI. PRESET BATTERY PROGRAMMING

In addition to its Universal (default) factory program, which can be used safely with
most  battery  types,  the  MC-612  features  programs  for:  gel,  standard  lead  acid,
deep-cycle lead acid, AGM (absorbed glass mat), Optima (spiral), as well as voltage-
sensitive (halogen) applications.

The MC-612 is equipped with a magnetic reed switch,
embedded  in  the  epoxy  potting,  which  activates  the
regulator’s  programming.  The  switch  works  in  two
specific actions, described in the shaded box below:

To set the regulator for your desired battery program:

1.

‘ACTIVATE-HOLD’ the switch. The display will show
the “Pro” mode, indicating that the Program mode
has been activated.

2.

‘HOLD’ while the display scrolls, until the numeric
equivalent to your battery type is displayed on the
LED screen. See Figure 10 to determine which
selectable preset program is most desirable for your
battery technology. Figure 11 provides detailed infor-
mation regarding preset programs.

3.

‘RELEASE’ when the desired value is attained.

4.

Once a value has been chosen, the display will return
to the “Pro” mode. At this point, you can adjust, up or
down, by repeating Steps 1 through 3 until the
numeric display reflects your desired preset program.

If no changes are made, the program you have selected will be locked into permanent memory until modified. The “SAV”

code will be displayed, indicating the program has been locked into memory.

SD Mode 1 - Manufacturer name.
Readout displays “BAL”.

SD Mode 2 - Regulator model.
Readout displays “612”.

SD Mode 4 - Battery type. Readout
displays abbreviated battery type.

SD Mode 5 - Charging stage. Shows
current stage of charging cycle. See
Figure 12 on Page 5.

SD Mode 6 - Battery voltage.
Displays current battery voltage state.

SD Mode 7 - Calculated voltage.
Readout displays voltage target
based on charging stage.

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8 - Short display (SD).

SD Mode 3 - Battery type. Readout
displays program currently in memory.

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9 - Operation of mag-

netic reed switch.

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10

0 - Selectable battery presets.

Universal Factory Program
(UFP)
. For multiple battery types.

Flooded Deep Cycle (Fdc). For
deep-cell lead acid batteries.

Sealed Gel Cell (GEL). For
sealed gel batteries.

Absorbed Glass Mat (AGL). For
AGM batteries.

Optima (OPS). For Optima spiral
wound batteries.

Flooded Standard (FSB). For
standard lead acid batteries.

Halogen (HAL). For voltage
sensitive applications.

1

2

3

4

5

6

7

‘ACTIVATE-RELEASE’

Refers to the activation and immediate deactivation of the

switch by lowering a magnetic tool (such as a pocket screwdriver with a magnetic
tip  --  see  Figure  9)  onto  the  upper  corner  of  the  switch,  and  immediately  deacti-
vating the switch by removing the magnet from the switch. An LED dot, described
in Figure 9 will indicate switch activation.

‘ACTIVATE-HOLD  ...  RELEASE’

Typically  used  during  programming,  this  action

requires holding the magnet to the switch until desired values are shown on the
display. Once the desired setting is reached, the magnet is removed to deactivate
the switch.

Note: Program function will alternately cycle up or down each time the PrA Mode is activat-

ed. If you miss your desired program value, release the switch and re-activate, the cycling

direction will automatically change. Any advanced programming values will be retained with-

in the regulator’s memory until the preset battery programming is reset.

Primary Program Settings

PRG-1

PRG-2

PRG-3

PRG-4

PRG-5

PRG-6

PRG-7

Universal

Deep Cycle

Gel

Absorbed

Optima

Standard

Halogen

Factory

Flooded

Cell

Glass

Spiral

Flooded

Voltage

Mode

Program

Lead Acid

Mat (AGM)

Wound

Lead Acid

Sensitive

Start Delay (Seconds)

45

45

45

45

45

45

45

Ramp Up (Seconds)

60

60

60

60

60

60

60

Bulk Voltage (Max)

14.10

14.60

14.10

14.38

14.60

14.40

14.00

Bulk Time (Minimum)

36 min.

36 min.

36 min.

36 min.

36 min.

36 min.

36 min.

Absorption Voltage

13.90

14.40

13.90

14.18

14.40

14.20

13.80

Absorption Time (Minimum)

36 min.

36 min.

36 min.

36 min.

36 min.

36 min.

36 min.

Float Voltage

13.42

13.35

13.70

13.38

13.40

13.40

13.50

Float Time (Maximum)

6 hr.

6 hr.

6 hr.

6 hr.

6 hr.

6 hr.

6 hr.

High Voltage Alarm

15.20

15.60

15.10

15.38

15.60

15.40

15.00

Low Voltage Alarm

12.80

12.80

12.80

12.80

12.80

12.80

12.80

Max Battery Temperature

125F/52C

125F/52C

125F/52C

125F/52C

125F/52C

125F/52C

125F/52C

Max Alternator Temperature

225F/107C

225F/107C

225F/107C

225F/107C

225F/107C

225F/107C

225F/107C

Equalization (User Prog.)

Yes

Yes

No

No

No

Yes

No

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1 -   Preset program values. Voltages shown may vary by +/- 3% from values shown.

Indicates ‘ACTIVATE’

Summary of Contents for Max Charge MC-612

Page 1: ...ome entangled in your motor or other machinery 3 Wear ANSI approved safety glasses 4 DO NOT attempt to modify the regulator Alterations could result in damage to your charging system and will void you...

Page 2: ...ulator see illustration The sec ond BLACK ground wire in the harness attaches to the Negative Battery Sense Terminal Both BLACK wires attach to preferred ground terminal on the alternator A user suppl...

Page 3: ...perature compensation and activating warning alarm Battery 2 terminal activates the warning alarm only The upper volt age limit for battery compensation is 14 8 volts If higher voltage limits are desi...

Page 4: ...aled Gel Cell GEL For sealed gel batteries Absorbed Glass Mat AGL For AGM batteries Optima OPS For Optima spiral wound batteries Flooded Standard FSB For standard lead acid batteries Halogen HAL For v...

Page 5: ...s LD Mode 11 Factory use only LD Mode 12 Factory use only LD Mode 13 Run time Hr code is followed by a numeric readout in 1 10 hr increments LD Mode 14 Tach reading Activate and adjust for alternator...

Page 6: ...12 2 1 ACTIVATE RELEASE PrA display cycles to ALC followed by OFF code 2 ACTIVATE HOLD OFF display cycles to numeric calibration values When the proper calibration value is reached RELEASE Compensatio...

Page 7: ...tor brushes and rotor are likely to be working properly If the system is not charging remove the alternator and have it inspected by a qualified alternator shop T Te es st t B B If there is little or...

Page 8: ...ine if your alternator may be the source of charging difficulties If the pre ceding tests do not prove the existence of a failure within the regulator or alternator we recommend you contact a licensed...

Page 9: ...9 Suggested Wiring Options for Single Output Alternators...

Page 10: ...10 Suggested Wiring Options for Dual Output Alternators...

Page 11: ...arged This occurs as a result of the regulator s effort to provide a blip of volt age to the alternator to keep the tachometer feed activated This voltage creep can usually be reduced or eliminated by...

Page 12: ...gnition switch or an independent ungrounded oil pressure switch are both acceptable connection points A toggle switch may be added to this circuit to shut down the alternator load in cases where maxim...

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