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DIGITAL DUO CHARGE

Balmar’s Digital Duo Charge connects between the house 

and start (secondary) batteries -- keeping the two banks 

separate until the unit senses 13 volts (26@24V) at the 

house battery. Once voltage is reached, the Duo Charge 

supplies up to 30A to the secondary bank. Voltage is regu

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lated at the secondary bank based on a preset program 

chosen by the user to reflect the secondary battery type. 

Standard and deep cycle flooded, gel and AGM battery 

types are supported. Optional battery temperature sens

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ing and solenoid drive terminals are includ-

ed. 12 or 24-volt settings.

•  Advantages: No user interface re-

quired. Selectable programs ensure 

proper voltage control -- even with 

varied battery bank capacities and 

mixed battery constructions. Amper-

age limits require smaller wire gauge. 

Works with DC or shore power charge 

sources.  Simplifies  charging  control 

for alternator and regulator.

•  Disadvantages: 30-amp maximum 

output may not support larger sec-

ondary banks (bow thruster, windlass, 

etc.) without use of manual solenoid 

control. 

TWO ALTERNATORS 

(SINGLE ENGINE)

Should more charging power be required 

than  is  conveniently  available  from  the 

engine’s  primary  alternator,  many  boat

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ers choose to install a second alterna-

tor. In these applications, alternators can 

be  used  separately  as dedicated  charge 

sources for the various battery banks, or 

the outputs from both alternators can be 

combined  to  provide  a  single-source  of 

charging.

Balmar’s  voltage  regulator  model  MC-

612-DUAL is designed specifically for this 

type of application, providing a separate 

field terminal pin for each alternator, and 

the ability to select between temperature 

sensing at a single alternator and two bat

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tery banks, or temperature sensing at two alternators and a single battery bank. This type of system is commonly 

used to supply a large house bank, with a Duo Charge unit providing charging current to the starting battery. For 

more information on the MC-612-DUAL, visit the Balmar website at www.balmar.net.

•  Advantages: Provides substantial increase in available charging amperage. Builds in system redundancy.

•  Disadvantages: Requires addition of new bracketry and upgraded crankshaft pulleys. Potentially expensive

• 

Voltage Sensing: Depends on whether alternators are dedicated to specific banks, or if they are combined to 

support a single bank. Voltage must be sensed at the battery(ies) being charged.

6

Summary of Contents for 60 Series

Page 1: ...and around your work area 7 DO NOT operate your charging system without proper fus ing Failure to do so could result in severe injury and or damage or loss of your vessel DON T take chances with fusi...

Page 2: ...lacement alternator is adequately sized to meet the demands of your battery banks As a rule of thumb the alternator should be rated at 25 40 of your house battery capacity depending on the battery che...

Page 3: ...at mid span between pulleys For more precise tensioning adjustment use a commonly available tensioning gauge The use of a belt tensioner or pulley jack makes it easier to adjust the belt tension by us...

Page 4: ...damage See the Troubleshooting section later in the manual for alternator inspection guidelines FUSING The American Boat and Yacht Council ABYC in its standards for safer boating recommends that cable...

Page 5: ...ys be that of battery being charged Sense voltage at com mon side of battery switch or at alternator positive output BATTERY COMBINERS SOLENOIDS Battery combiners enlist high amperage solenoids to cha...

Page 6: ...wer be required than is conveniently available from the engine s primary alternator many boat ers choose to install a second alterna tor In these applications alternators can be used separately as ded...

Page 7: ...ownload the Centerfielder II instructional manual from the Balmar website www balmar net CENTERFIELDER II Balmar s Centerfielder II enables twin engine systems to balance alternator output so availabl...

Page 8: ...sized cable Cable size is de termined by alternator output and length of cable run See Page 3 for wiring size chart Ensure that the ground cable is adequately supported to supply strain relief 3 D Ou...

Page 9: ...batteries being charged WARNING The engine MUST be turned off prior to switching between external and internal regulators Failure to do so will result in damage to the internal regulator USING THE SMA...

Page 10: ...ng size chart 2 Stator Output Wire WHITE Provides an unrectified source of AC voltage which can be used as a signal for an electric tachometer 3 External Field Wire BLUE Connects to external voltage r...

Page 11: ...rly sized cable to the battery or batteries being charged Cable size is determined by alternator output and length of cable run See Page 3 for wiring size chart 2 Stator Output Wire WHITE Provides an...

Page 12: ...ovides sensing voltage when the internal regulator is used 6 Negative Terminal Ground Must be connected to system ground via properly sized cable Cable size is determined by alternator output and leng...

Page 13: ...unsupported cable may damage the positive or negative terminals resulting in damage to alternator regulator and wiring Ensure that cables are adequately supported to supply strain relief 2 1 3 4 3 4 A...

Page 14: ...ORS Large case 95 Series alternators are designed to provide outputs of 165 or 210 amps at 12 volts or 140 amps at 24 volts Mounting is a 4 ID J 180 saddle style mount Alternators in the 95 Series fea...

Page 15: ...n See Page 3 for wiring size chart 3 Stator Output Unrectified AC voltage can be used as a signal for an electric tachometer In 12 volt systems stator terminal will connect to WHITE wire In 24 volt sy...

Page 16: ...n an emergency a DC light bulb or test light can be used to help determine if power or working grounds exist An amp meter and a battery hydrometer with a thermometer are also helpful diagnostic tools...

Page 17: ...e key off and the engine off remove the large harness plug from the regulator 1 Insert the end of a short length of electrical wire to the RED connector slot of the regulator harness and the other end...

Page 18: ...wiring plug containing the field and stator wires Turn the igni tion switch to the ON position 2 Contact the positive probe of your test lamp on the FIELD terminal of the wiring plug Connect the test...

Page 19: ...Page 19 NOTES...

Page 20: ...or installation are not recoverable under the Balmar Limited Warranty Applicable Laws Balmar s Warranty is governed by the laws of the State of Alabama USA The Balmar Warranty provides the purchaser s...

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