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BTL5-A/C/E/G_ _-M/U_ _ _ _-P-S 32/KA_ _
Micropulse Linear Transducer in Profile Housing

2

english

ducer system. In particular, steps
must be taken to ensure that should
the transducer system become
defective no hazards to persons or
property can result. This includes
the installation of additional safety
limit switches, emergency shutoff
switches and maintaining the per-
missible ambient conditions.

1.4

Scope

This guide applies to the model
BTL5-A/C/E/G...P... Micropulse
transducer.

An overview of the various models
can be found in 

➥ 

➥ 

➥ 

➥ 

➥ 

section 6 Ver-

sions (indicated on part label) on
page 7.

Note: 

For special versions, which

are indicated by an -SA_ _ _ des-
ignation in the part number, other
technical data may apply (affect-
ing calibration, wiring, dimensions
etc.).

Read this manual before installing
and operating the Micropulse Trans-
ducer.

1.1

Proper application

The BTL5 Micropulse transducer is
intended to be installed in a ma-
chine or system. Together with a
controller (PLC) or a processor
(BTA) it comprises a position mea-
suring system and may only be
used for this purpose.

Unauthorized modifications and
non-permitted usage will result in
the loss of warranty and liability
claims.

1.2

Qualified personnel

This guide is intended for special-
ized personnel who will perform the
installation and setup of the system.

1.3

Use and inspection

The relevant safety regulations must
be followed when using the trans-

1

Safety Advisory

Contents

1

Safety Advisory ..................... 2

1.1 Proper application .................. 2
1.2 Qualified personnel ................ 2
1.3 Use and inspection ................ 2
1.4 Scope ..................................... 2

2

Function and
Characteristics ..................... 3

2.1 Characteristics ....................... 3
2.2 Function ................................. 3
2.3 Available stroke lengths

and magnets .......................... 3

3

Installation ............................ 3

3.1 Transducer installation ........... 3
3.2 Floating magnets .................... 4
3.3 Captive magnets .................... 5

4

Wiring .................................... 6

5

Startup ................................... 7

5.1 Check connections ................ 7
5.2 Turning on the system ............ 7
5.3 Check output values .............. 7
5.4 Check functionality ................ 7
5.5 Fault conditions ...................... 7
5.6 Noise elimination .................... 7

6

Versions (indicated
on part label) ......................... 7

7

Technical Data ...................... 8

7.1 Dimensions, weights,

ambient conditions ................. 8

7.2 Supply voltage (external) ........ 8
7.3 Outputs .................................. 8
7.4 Connection to processor ........ 8
7.5 Included in shipment .............. 8
7.6 Magnets (order separately) ..... 8
7.7 Accessories (optional) ............ 8

The following patents have been
granted in connection with this
product:

US Patent 5 923 164

Apparatus and Method for Auto-
matically Tuning the Gain of an
Amplifier

Emission tests:
RF Emission

EN 55011

Group 1, Class A

Noise immunity tests:
Static electricity (ESD)

EN 61000-4-2

Severity level 3

Electromagnetic fields (RFI)

EN 61000-4-3

Severity level 3

Fast transients (Burst)

EN 61000-4-4

Severity level 3

Surge

EN 61000-4-5

Severity level 2

Line-induced noise induced by
high-frequency fields

EN 61000-4-6

Severity level 3

Magnetic fields

EN 61000-4-8

Severity level 4

The CE Mark verifies
that our products meet
the requirements of
EC Directive

89/336/EEC (EMC Directive)

and the EMC Law. Testing in our
EMC Laboratory, which is accred-
ited by DATech for Testing Electro-
magnetic Compatibility, has con-
firmed that Balluff products meet
the EMC requirements of the fol-
lowing Generic Standards:

EN 50081-2 (emission)

EN 61000-6-2 (noise immunity)

Summary of Contents for Micropulse BTL5-E series

Page 1: ...BTL5 A C E G_ _ M U_ _ _ _ P S 32 KA_ _ http www balluff de http www balluff de Technical Description User s Guide english ...

Page 2: ...er application 2 1 2 Qualified personnel 2 1 3 Use and inspection 2 1 4 Scope 2 2 Function and Characteristics 3 2 1 Characteristics 3 2 2 Function 3 2 3 Available stroke lengths and magnets 3 3 Installation 3 3 1 Transducer installation 3 3 2 Floating magnets 4 3 3 Captive magnets 5 4 Wiring 6 5 Startup 7 5 1 Check connections 7 5 2 Turning on the system 7 5 3 Check output values 7 5 4 Check func...

Page 3: ...power supply is via a cable which depending on the ver sion is either fixed or connected using a female connector Dimensions for installing the Micropulse transducer and for the magnets and control arm are found on pages 4 and 5 2 Function and Characteristics 3 1 Transducer installation Ensure that no strong electrical or magnetic fields are present in the immediate vicinity of the trans ducer Any...

Page 4: ...ng non magnetizable screws brass alumi num To ensure the accuracy of the transducer system the moving member must carry the magnet on a track parallel to the transducer The following table provides figures in mm for the spacing which must be maintained between magnet and transducer and for the permissible center offset Magnet type Distance D Offset C BTL5 P 3800 2 0 1 4 2 BTL5 P 5500 2 5 15 15 BTL...

Page 5: ...ws DIN 912 max tightening torque 2 Nm Nominal stroke Black round marking Magnet NL Fig 3 8 BTL2 GS10 _ _ _ _ A connecting rod Jam nut DIN 934 M5 Swivel eye DIN 648 Ball joint B DIN 71805 rotates hori zontally part of BTL5 F 2814 1S Ball joint B DIN 71805 rotates horizontally Black round marking Fig 3 6 BTL5 F 2814 1S magnet Fig 3 7 BTL5 M N 2814 1S magnet Mechanically joined to M5 stud using 2 nut...

Page 6: ...des only limited protection Cable length max 20 m Ø 6 to 8 mm Longer lengths may be used if construction shielding and routing are such that external noise fields will have no effect on signal integrity Fig 4 2 Pin assignments BKS connector type BTL BKS connector view towards solder side of female BKS S 32M 00 or BKS S 33M 00 Table 4 1 Wiring assignment straignt BKS S 32M 00 No 99 5672 19 08 Binde...

Page 7: ...cropulse Linear Transducer Voltage output 10 V increasing decreasing UA 10 V 0 V Current output 20 mA increasing decreasing IA 20 mA 0 mA for BTL5 C IA 20 mA 4 mA for BTL5 E 5 3 Check output values After replacing or repairing a trans ducer it is advisable to verify the values for the start and end position of the magnet in manual mode If values other than those present before the replacement or r...

Page 8: ... to 28 V Ripple 0 5 Vpp BTL5 _2 DC 14 7 to 15 3 V Current draw 150 mA Inrush 3 A 0 5 ms Polarity reversal protection built in Overvoltage protection Transzorb diodes Electric strength GND to housing 500 V 7 3 Outputs BTL5 A Output voltage 0 10 10 0 V Load current 5 mA Ripple 5 mV BTL5 G Outputvoltage 10 10 10 10 V Load current 5 mA Ripple 5 mV BTL5 C Output current 0 20 20 0 mA Load resistance 500...

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