Balluff Micropulse BTL5-E series User Manual Download Page 8

BTL5-A/C/E/G_ _-M/U_ _ _ _-P-S 32/KA_ _
Micropulse Linear Transducer in Profile Housing

8

english

Resolution

< ±2 µm

+ Hysteresis

< ±4 µm

= Repeatability

< ±6 µm

^

= Voltage

< ±0.1 mV

^

= Current

< ±0.16 µA

Sampling rate f

Standard

= 1 kHz

Non-linearity:
Nom. length  < 500 mm > 500 mm

  ±100 µm ±0.02 % FS

Temperature coefficient
Voltage output:

[150 µV/K + (5 ppm/K * P * V/NL)] * 

T

Current output:

[0.6 µA/K + (10 ppm/K * P * I/NL)] * 

T

V

= output voltage range  in [V]

I

= output current range in [mA]

NL

= nominal length in [mm]

T

= temperature difference in [K]

P

= magnet position in  [mm]

Shock loading

100 g/6 ms

per IEC 68-2-27 

1

Continuous shock 100 g/2 ms
per IEC 68-2-29 

1

Vibration   12 g, 10 to 2000 Hz
per IEC 68-2-6 

1

1

Individual specifications as per
Balluff factory standard

7.1

Dimensions, weights,
ambient conditions

Nominal length

< 4000 mm

Dimensions

 pages 4 and 5

Weight

approx. 1.4 kg/m

Housing

anodized aluminum

Housing attachment
Mounting clamps with isolation
bushings and screws
Operating temp.

 –40 °C to +85 °C

Humidity < 90%, non-condensing
Protection class per IEC 529   IP 67
when closed up

7

Technical Data

The following are typical values at DC 24 V and 25 °C. Fully operational after power-up, with full accuracy after warm-
up. Values are with BTL5-P-3800-2, BTL5-P-4500-1 or BTL5-P-5500-2 magnet held at a constant offset from the
transducer or with captive magnet BTL5-F/M/N-2814-1S (see magnet section for exceptions):

7.2

Supply voltage (external)

Regulated supply voltage
BTL5-_1... DC 20 to 28 V
Ripple

< 0.5 V

pp

BTL5-_2... DC ±14.7 to ±15.3 V
Current draw

< 150 mA

Inrush

< 3 A/0.5 ms

Polarity reversal protection   built-in
Overvoltage protection
Transzorb diodes
Electric strength
GND to housing  500 V

7.3

Outputs

BTL5-A...

Output voltage

0...10/10...0 V

Load current

< 5 mA

Ripple

< 5 mV

BTL5-G...

Output voltage

–10...10/10... –10 V

Load current

< 5 mA

Ripple

< 5 mV

BTL5-C...

Output current

0...20/20...0 mA

Load resistance

< 500 Ohm

BTL5-E...

Output current

4...20/20...4 mA

Load resistance

< 500 Ohm

7.4

Connection to processor

Analog interface:
With S32 connector for shielded
cable (max. length, see "Wiring"),
diameter 6 to 8 mm,
or with integral cable KA05 (5 m
long)

7.5

Included in shipment

Transducer

 Fig. 3-1

or

 Fig. 3-5

(with mounting brackets, isolation
bushings and screws, not incl. mag-
net)

7.6

Magnets

(order separately)

Spacing, offset and installation

 pages 4 and 5

Operating temp.

–40 °C to +85 °C

BTL5-P-3800-2

 Fig. 3-2

Weight

approx. 12 g

Housing

plastic

BTL5-P-5500-2

 

Fig. 3-3

Weight

approx. 40 g

Housing

plastic

Non-linearity:
Nom. length  < 500 mm > 500 mm

  ±150 µm ±0.03 % FS

BTL5-P-4500-1

 Fig. 3-4

Weight

approx. 90 g

Housing

plastic

Operating temp.  –40 °C to +60 °C

BTL5-F-2814-1S

 Fig. 3-6

Weight

approx. 28 g

Housing

plastic

BTL5-M-2814-1S

 Fig. 3-7

Weight

approx. 32 g

Housing

anodized aluminum

Contact surface

plastic

BTL5-N-2814-1S

 Fig. 3-7

Weight

approx. 35 g

Housing

anodized aluminum

Contact surface

plastic

Control arm 

(optional)

BTL2-GS10-_ _ _ _-A

Aluminum, dimensions

  ➥

  ➥

  ➥

  ➥

  ➥

 Fig. 3-8

Various standard lengths LG avail-
able (please specify when ordering)

7.7

Accessories 

(optional)

Connectors

 Fig. 4-1

No. 817 112 E  

  Edition 0105;  Specifications subject to change  

  Replaces edition 0101.

Summary of Contents for Micropulse BTL5-E series

Page 1: ...BTL5 A C E G_ _ M U_ _ _ _ P S 32 KA_ _ http www balluff de http www balluff de Technical Description User s Guide english ...

Page 2: ...er application 2 1 2 Qualified personnel 2 1 3 Use and inspection 2 1 4 Scope 2 2 Function and Characteristics 3 2 1 Characteristics 3 2 2 Function 3 2 3 Available stroke lengths and magnets 3 3 Installation 3 3 1 Transducer installation 3 3 2 Floating magnets 4 3 3 Captive magnets 5 4 Wiring 6 5 Startup 7 5 1 Check connections 7 5 2 Turning on the system 7 5 3 Check output values 7 5 4 Check func...

Page 3: ...power supply is via a cable which depending on the ver sion is either fixed or connected using a female connector Dimensions for installing the Micropulse transducer and for the magnets and control arm are found on pages 4 and 5 2 Function and Characteristics 3 1 Transducer installation Ensure that no strong electrical or magnetic fields are present in the immediate vicinity of the trans ducer Any...

Page 4: ...ng non magnetizable screws brass alumi num To ensure the accuracy of the transducer system the moving member must carry the magnet on a track parallel to the transducer The following table provides figures in mm for the spacing which must be maintained between magnet and transducer and for the permissible center offset Magnet type Distance D Offset C BTL5 P 3800 2 0 1 4 2 BTL5 P 5500 2 5 15 15 BTL...

Page 5: ...ws DIN 912 max tightening torque 2 Nm Nominal stroke Black round marking Magnet NL Fig 3 8 BTL2 GS10 _ _ _ _ A connecting rod Jam nut DIN 934 M5 Swivel eye DIN 648 Ball joint B DIN 71805 rotates hori zontally part of BTL5 F 2814 1S Ball joint B DIN 71805 rotates horizontally Black round marking Fig 3 6 BTL5 F 2814 1S magnet Fig 3 7 BTL5 M N 2814 1S magnet Mechanically joined to M5 stud using 2 nut...

Page 6: ...des only limited protection Cable length max 20 m Ø 6 to 8 mm Longer lengths may be used if construction shielding and routing are such that external noise fields will have no effect on signal integrity Fig 4 2 Pin assignments BKS connector type BTL BKS connector view towards solder side of female BKS S 32M 00 or BKS S 33M 00 Table 4 1 Wiring assignment straignt BKS S 32M 00 No 99 5672 19 08 Binde...

Page 7: ...cropulse Linear Transducer Voltage output 10 V increasing decreasing UA 10 V 0 V Current output 20 mA increasing decreasing IA 20 mA 0 mA for BTL5 C IA 20 mA 4 mA for BTL5 E 5 3 Check output values After replacing or repairing a trans ducer it is advisable to verify the values for the start and end position of the magnet in manual mode If values other than those present before the replacement or r...

Page 8: ... to 28 V Ripple 0 5 Vpp BTL5 _2 DC 14 7 to 15 3 V Current draw 150 mA Inrush 3 A 0 5 ms Polarity reversal protection built in Overvoltage protection Transzorb diodes Electric strength GND to housing 500 V 7 3 Outputs BTL5 A Output voltage 0 10 10 0 V Load current 5 mA Ripple 5 mV BTL5 G Outputvoltage 10 10 10 10 V Load current 5 mA Ripple 5 mV BTL5 C Output current 0 20 20 0 mA Load resistance 500...

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