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4.1 

Installing the transducer

NOTICE

Improper installation

Improper installation can compromise the function of the 
transducer and result in damage.

 

For this reason, ensure that no strong electrical or 
magnetic fields are present in the immediate vicinity 
of the transducer.

 

The recommended spacing for the installation must 
be strictly observed.

Any orientation is permitted. Mount the transducer on a 

level surface of the machine using the provided mounting 

clamps and cylinder-head screws. A sufficient number of 

mounting clamps is supplied.

In order to avoid the development of resonant 

frequences from vibration loads, we 

recommend arranging the mounting clamps at 

irregular intervals. 

The transducer is electrically isolated from the machine 

with the supplied insulating bushes (see Fig. 3-1).

1. 

Guide the transducer into the mounting clamps.

2. 

Attach transducer to the base using mounting screws 

(tighten screws in the clamps with a max. 2 Nm).

3. 

Insert magnet (accessories).

The micropulse transducer in profile housing is 

suitable both for floating, i.e. non-contacting 

magnets (see Fig. 4-4 to Fig. 4-8) and for 

captive magnets (see Fig. 4-1 to Fig. 4-3).

4.2 

Captive magnets

The following must be observed when installing the 

magnet:
–  Avoid lateral forces.

–  Connect the magnet to the machine member with a 

joint rod (see Accessories on page 18).

Fig. 4-1: 

66.4

60

1

Dimensions and distances with BTL5-F-2814-1S magnet

Fig. 4-2: 

52.5

47.5

1

Dimensions and distances with BTL5-T-2814-1S magnet

Fig. 4-3: 

Y

X

1

Dimensions and distances with BTL5-M/N-2814-1S magnet

BTL5-M-2814-1S BTL5-N-2814-1S

Distance X

48.5 mm

57 mm

Distance Y

51 mm

59.5 mm

Tab. 4-1:  Distances with BTL5-M/N-2814-1S magnet

Installation and connection

BTL7-C/E5_ _-M _ _ _ _ -P-S32/KA _ _

Micropulse Transducer in a Profile Housing

Summary of Contents for BTL7-C508-M P-S32/KA Series

Page 1: ...User s Guide english BTL7 C E508 M _ _ _ _ P S32 KA _ _ BTL7 C E509 M _ _ _ _ P S32 KA _ _ BTL7 C E512 M _ _ _ _ P S32 KA _ _ BTL7 C E513 M _ _ _ _ P S32 KA _ _...

Page 2: ...www balluff com...

Page 3: ...3 5 1 Starting up the system 13 5 2 Operating notes 13 6 Configuration with the Micropulse Configuration Tool 14 6 1 Value table for factory setting 14 6 2 Micropulse Configuration Tool 14 6 3 Connect...

Page 4: ...4 english 9 Type code breakdown 21 10 Appendix 22 10 1 Converting units of length 22 10 2 Part label 22 BTL7 C E5_ _ M _ _ _ _ P S32 KA _ _ Micropulse Transducer in a Profile Housing...

Page 5: ...available in various models and must be ordered separately 1 4 Approvals and markings UL approval File no E227256 US Patent 5 923 164 The US patent was awarded in connection with this product The CE M...

Page 6: ...evant conditions pertaining to the work to be done The operator is responsible for ensuring that local safety regulations are observed In particular the operator must take steps to ensure that a defec...

Page 7: ...h To optimally adapt the transducer to the application nominal lengths from 50 mm to 7620 mm are available 3 Construction and function 12 72 73 80 80 250 250 15 50 35 68 41 36 8 23 max 7 1 Unusable ar...

Page 8: ...ide is converted by a coil into an electrical signal The travel time of the wave is used to calculate the position Depending on the version this information is made available as a voltage or current w...

Page 9: ...ushes see Fig 3 1 1 Guide the transducer into the mounting clamps 2 Attach transducer to the base using mounting screws tighten screws in the clamps with a max 2 Nm 3 Insert magnet accessories The mic...

Page 10: ...BTL5 P 5500 2 5 15 mm 15 mm BTL5 P 4500 1 0 1 2 mm 2 mm BTL6 A 3800 2 4 8 mm2 5 mm BTL6 A 3801 2 4 8 mm2 5 mm 2 The selected distance must stay constant over the entire measuring length 1 For optimum...

Page 11: ...10 V3 10 0 V3 0 10 V3 10 0 V3 0 10 V3 10 0 V3 0 10 V3 10 0 V3 4 RD red La communication line 5 GN green Not used1 6 BU blue GND4 7 BN brown 10 30 V 8 WH white Lb communication line 1 Unassigned leads...

Page 12: ...al magnetic fields Cable routing Do not route the cable between the transducer controller and power supply near high voltage cables inductive stray noise is possible The cable must be routed tension f...

Page 13: ...e equipment or system manufacturer 1 Check connections for tightness and correct polarity Replace damaged connections 2 Turn on the system 3 Check measured values and adjustable parameters and readjus...

Page 14: ...y Resetting to factory settings is possible Demo mode without having transducer connected The PC software and associated manual can be found in the Internet under www balluff com 6 Configuration with...

Page 15: ...characteristic curve can be inverted from the output The limits can be adjusted to the measuring range The error value can be set in accordance with the limits The additional voltage output output 2...

Page 16: ...e stabilized7 10 30 V DC Ripple 0 5 VSS Current draw at 24 V DC 160 mA Inrush current 500 mA Reverse polarity protection8 Up to 36 V supply to GND Overvoltage protection Up to 36 V Dielectric strength...

Page 17: ...0 7620 mm Weight depends on length Approx 1 4 kg m Housing material Aluminum BTL7 KA_ _ Cable material PUR cULus 20549 80 C 300 V internal wiring Cable temperature 40 C 90 C Cable diameter Max 7 mm Pe...

Page 18: ...et Weight Approx 28 g Housing Aluminum Slide surface Plastic BTL5 T 2814 1S 16 5 11 5 28 22 40 M5x10 Fig 8 3 Installation dimensions of BTL5 T 2814 1S magnet Weight Approx 28 g Housing Aluminum Slide...

Page 19: ...ight Approx 30 g Housing Plastic BTL6 A 3801 2 28 16 21 37 6 4 2 18 13 Fig 8 8 Installation dimensions of BTL6 A 3801 2 magnet Weight Approx 25 g Housing Plastic BTL5 P 4500 1 16 5 45 25 28 15 4 2 25...

Page 20: ...S233 PU _ _ Angled connector molded preassembled M16 8 pin Various cable lengths can be ordered e g BKS S233 PU 05 Cable length 5 m Fig 8 13 20 46 48 5 Connector BKS S233 PU _ _ Fig 8 14 Connector BKS...

Page 21: ...put configurable 1 rising voltage output 09 1 rising current output configurable 1 falling voltage output 12 1 falling current output configurable 1 rising voltage output 13 1 falling current output c...

Page 22: ...93700787 Tab 10 1 Conversion table mm to inches 1 inch 25 4 mm inches mm 1 25 4 2 50 8 3 76 2 4 101 6 5 127 6 152 4 7 177 8 8 203 2 9 228 6 10 254 Tab 10 2 Conversion table inches to mm 10 Appendix 10...

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