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english

3.1 

Construction

Electrical connection: 

The electrical connection is made 

via a connector (see ordering code on page 20).

Housing: 

Aluminum housing containing the waveguide 

and processing electronics.

Magnet: 

Defines the position to be measured on the 

waveguide. Magnets are available in various models and 
must be ordered separately (see accessories on page 18).

Nominal length:

 To optimally adapt the transducer to the 

application, the following nominal lengths are available:

Nominal length

Grading

50…4572 mm

5 mm

3.2 

Function

The BTL6 transducer contains the waveguide which is 
protected by an aluminum housing. A magnet is moved 
along the waveguide. This magnet is connected to the 
system part whose position is to be determined.

The magnet defines the position to be measured on the 
waveguide.

An internally generated INIT pulse interacts with the 
magnetic field of the magnet to generate a torsional wave 
in the waveguide which propagates at ultrasonic speed.

Fig. 3­1: 

BTL6... transducer, construction

The component of the torsional wave which arrives at the 
end of the waveguide is absorbed in the damping zone to 
prevent reflection. The component of the torsional wave 
which arrives at the beginning of the waveguide is conver­
ted by a coil into an electrical signal. The travel time of the 
wave is used to calculate the position. Depending on the 
version, this information is made available as a voltage or 
current output with a rising gradient.

3.3 

LED display

In normal operation the LED indicates the 
operating states of the transducer. 

LED

Operating state

Green

Normal function

Magnet is within the limits.

Red

Error

No magnet or magnet outside the limits.

Construction and function

13

73

73

~80

~80

~250

~250

15

50

34.8

68

24.8

20.8

1) Unusable area

2) Not included in scope 

of delivery

1)

Nominal length =

Measuring range

Null point

End point

Output signal rising:

Error signal

100 %

0 %

BTL5­P­3800­2 magnet

1)

Mounting clamps with insulating bushes
and ISO 4762 M5x25 cylinder­head screws,
max. tightening torque 2 Nm

2)

LED

2)

BTL6-A/C/E/G500-M _ _ _ _ -PF-S115
Micropulse Transducer in a Flat Profile Housing

Summary of Contents for BTL6-A/C/E/G500-M Series

Page 1: ...BTL6 A C E G500 M _ _ _ _ PF S115 User s Guide english...

Page 2: ...www balluff com...

Page 3: ...display 7 4 Installation and connection 8 4 1 Installing the transducer 8 4 2 Captive magnets 8 4 3 Floating magnets 9 4 4 Electrical connection 10 4 5 Shielding and cable routing 10 5 Startup 11 5 1...

Page 4: ...in a Flat Profile Housing 11 Accessories 18 11 1 Captive magnets 18 11 2 BTL2 GS10 _ _ _ _ A joint rod 18 11 3 Floating magnets 18 11 4 Connector 19 11 5 Adjusting box 19 12 Type code breakdown 20 13...

Page 5: ...e magnets are available in various models and must be ordered separately 1 4 Approvals and markings UL approval File no E227256 US Patent 5 923 164 The US patent was awarded in connection with this pr...

Page 6: ...ertaining to the work to be done The operator is responsible for ensuring that local safety regulations are observed In particular the operator must take steps to ensure that a defect in the position...

Page 7: ...s at ultrasonic speed Fig 3 1 BTL6 transducer construction The component of the torsional wave which arrives at the end of the waveguide is absorbed in the damping zone to prevent reflection The compo...

Page 8: ...he transducer is electrically isolated from the machine with the supplied insulating bushes see Figure 3 1 1 Guide the transducer into the mounting clamps 2 Attach transducer to the base using mountin...

Page 9: ...L5 P 5500 2 5 15 mm 15 mm BTL5 P 4500 1 0 1 2 mm 2 mm BTL6 A 3800 2 4 8 mm2 5 mm BTL6 A 3801 2 4 8 mm2 5 mm 1 The selected distance must stay constant over the entire measuring length 2 For optimum me...

Page 10: ...Shield is internally connected to connector housing Magnetic fields The position measuring system is a magnetostrictive system It is important to maintain adequate distance between the transducer and...

Page 11: ...or system manufacturer 1 Check connections for tightness and correct polarity Replace damaged connections 2 Turn on the system 3 Check measured values and adjustable parameters and readjust the trans...

Page 12: ...procedure notes Prerequisites Programming inputs are connected The transducer is connected to the system controller Voltage or current values from the transducer can be read using a multimeter the sys...

Page 13: ...point Move magnet to the new end position Read new end point by activating the programming inputs The current null point remains the same New end point Before After Fig 6 3 Reading new end point 6 Cal...

Page 14: ...null point 1 04 V 4 82 mA Activate a for at least 2 s 2 s a The new null point is set after activation 0 00 V 4 00 mA 3 Set end point Bring magnet to the new end point 9 89 V 19 13 mA Activate b for a...

Page 15: ...4 s 4 s b 5 39 V 9 15 mA 2 Invert gradient Activate a and b simultaneously for at least 4 s 4 s a b After activation 5 61 V 14 85 mA The output gradient is inverted Current position value is displaye...

Page 16: ...LED 1 Activate reset Simultaneously activate a and b for at least 4 s 4 s a b 2 Reset Simultaneously activate a and b for at least 4 s 4 s a b After activation All values are reset Current position v...

Page 17: ...P Current draw at 24 V DC 150 mA Inrush current 3 A 0 5 ms Reverse polarity protection5 Up to 36 V Overvoltage protection Up to 36 V Dielectric strength GND to housing 500 V DC 10 4 Output BTL6 A Outp...

Page 18: ...joint rod Weight Approx 150 g m Material Aluminum 1 State the nominal length when ordering Example BTL2 GS10 0100 A nominal length 100 mm 11 3 Floating magnets BTL5 P 3800 2 38 28 9 14 4 2 Fig 11 4 I...

Page 19: ...mation on pin assignment see Table 4 2 on page 10 BKS S115 PU _ _ Straight connector molded on cable preassembled M12 8 pin Various cable lengths can be ordered e g BKS S115 PU 05 Cable length 5 m Fig...

Page 20: ...nterface current output 0 1 20 mA E Analog interface current output 4 20 mA Supply voltage 5 10 30 V DC Output gradient 00 Rising factory setting Nominal stroke 4 digit M0500 Metric specification in m...

Page 21: ...0 35433071 10 0 393700787 Tab 13 1 Conversion table mm to inches 1 inch 25 4 mm inches mm 1 25 4 2 50 8 3 76 2 4 101 6 5 127 6 152 4 7 177 8 8 203 2 9 228 6 10 254 Tab 13 2 Conversion table inches to...

Page 22: ...any Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a d F Phone 49 7158 173 370 Fax 49 7158 173 691 service balluff de US Service Center USA Balluff Inc 8125 Holton Drive Florence KY 41042 Phone 859 7...

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