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4.4 

Electrical connection

Pin

BKS-S115-...
BKS-S116-...

-A500

-G500

-C500

-E500

Fig. 4-8: 

Pin assignment of S115 
connector (view of connector 
pins of transducer)

1

Yellow

Not used

1)

2

Gray

0 V

3

Pink

Not used

1)

4

Red

La (programming input)

5

Green

0…10 V

−10…10 V

0.1…20 mA

4…20 mA

6

Blue

GND

2)

7

Brown

10…30 V

8

White

Lb (programming input)

1)

 Unassigned leads can be connected to the GND on the controller side but not to the shield.

2)

 Reference potential for supply voltage and EMC-GND.

Tab. 4-2:  Pin assignment of S115 connector

4.5 

Shielding and cable routing

Defined ground!

The transducer and the control cabinet must be 
at the same ground potential.

Shielding

To ensure electromagnetic compatibility (EMC), observe 
the following:
–  Connect transducer and controller using a shielded 

cable.  
Shield: Braided copper shield with minimum 85% 
coverage.

–  Shield is internally connected to connector housing.

Magnetic fields

The position measuring system is a magnetostrictive 
system. 
It is important to maintain adequate distance between the 
transducer and strong, external magnetic fields.

Cable routing

Do not route the cable between the transducer, controller, 
and power supply near high voltage cables (inductive stray 
noise is possible).

Inductive stray noise from AC harmonics (e.g. from phase 
angle controls) are especially critical and the cable shield 
offers very little protection against this.

Cable length

Cable length max. 20 m. Longer cables may be used if 
their construction, shielding and routing prevent noise 
interference.

4

 

Installation and connection (continued)

Noise elimination

To avoid equipotential bonding - a current flow - through 
the cable shield, please note the following:
–  Use insulating bushes
–  Put the control cabinet and the system in which the 

BTL6 is located to the same ground potential.

BTL6-A/C/E/G500-M _ _ _ _ -PF-S115
Micropulse Transducer in a Flat Profile Housing

Summary of Contents for BTL6-A/C/E/G500-M Series

Page 1: ...BTL6 A C E G500 M _ _ _ _ PF S115 User s Guide english...

Page 2: ...www balluff com...

Page 3: ...display 7 4 Installation and connection 8 4 1 Installing the transducer 8 4 2 Captive magnets 8 4 3 Floating magnets 9 4 4 Electrical connection 10 4 5 Shielding and cable routing 10 5 Startup 11 5 1...

Page 4: ...in a Flat Profile Housing 11 Accessories 18 11 1 Captive magnets 18 11 2 BTL2 GS10 _ _ _ _ A joint rod 18 11 3 Floating magnets 18 11 4 Connector 19 11 5 Adjusting box 19 12 Type code breakdown 20 13...

Page 5: ...e magnets are available in various models and must be ordered separately 1 4 Approvals and markings UL approval File no E227256 US Patent 5 923 164 The US patent was awarded in connection with this pr...

Page 6: ...ertaining to the work to be done The operator is responsible for ensuring that local safety regulations are observed In particular the operator must take steps to ensure that a defect in the position...

Page 7: ...s at ultrasonic speed Fig 3 1 BTL6 transducer construction The component of the torsional wave which arrives at the end of the waveguide is absorbed in the damping zone to prevent reflection The compo...

Page 8: ...he transducer is electrically isolated from the machine with the supplied insulating bushes see Figure 3 1 1 Guide the transducer into the mounting clamps 2 Attach transducer to the base using mountin...

Page 9: ...L5 P 5500 2 5 15 mm 15 mm BTL5 P 4500 1 0 1 2 mm 2 mm BTL6 A 3800 2 4 8 mm2 5 mm BTL6 A 3801 2 4 8 mm2 5 mm 1 The selected distance must stay constant over the entire measuring length 2 For optimum me...

Page 10: ...Shield is internally connected to connector housing Magnetic fields The position measuring system is a magnetostrictive system It is important to maintain adequate distance between the transducer and...

Page 11: ...or system manufacturer 1 Check connections for tightness and correct polarity Replace damaged connections 2 Turn on the system 3 Check measured values and adjustable parameters and readjust the trans...

Page 12: ...procedure notes Prerequisites Programming inputs are connected The transducer is connected to the system controller Voltage or current values from the transducer can be read using a multimeter the sys...

Page 13: ...point Move magnet to the new end position Read new end point by activating the programming inputs The current null point remains the same New end point Before After Fig 6 3 Reading new end point 6 Cal...

Page 14: ...null point 1 04 V 4 82 mA Activate a for at least 2 s 2 s a The new null point is set after activation 0 00 V 4 00 mA 3 Set end point Bring magnet to the new end point 9 89 V 19 13 mA Activate b for a...

Page 15: ...4 s 4 s b 5 39 V 9 15 mA 2 Invert gradient Activate a and b simultaneously for at least 4 s 4 s a b After activation 5 61 V 14 85 mA The output gradient is inverted Current position value is displaye...

Page 16: ...LED 1 Activate reset Simultaneously activate a and b for at least 4 s 4 s a b 2 Reset Simultaneously activate a and b for at least 4 s 4 s a b After activation All values are reset Current position v...

Page 17: ...P Current draw at 24 V DC 150 mA Inrush current 3 A 0 5 ms Reverse polarity protection5 Up to 36 V Overvoltage protection Up to 36 V Dielectric strength GND to housing 500 V DC 10 4 Output BTL6 A Outp...

Page 18: ...joint rod Weight Approx 150 g m Material Aluminum 1 State the nominal length when ordering Example BTL2 GS10 0100 A nominal length 100 mm 11 3 Floating magnets BTL5 P 3800 2 38 28 9 14 4 2 Fig 11 4 I...

Page 19: ...mation on pin assignment see Table 4 2 on page 10 BKS S115 PU _ _ Straight connector molded on cable preassembled M12 8 pin Various cable lengths can be ordered e g BKS S115 PU 05 Cable length 5 m Fig...

Page 20: ...nterface current output 0 1 20 mA E Analog interface current output 4 20 mA Supply voltage 5 10 30 V DC Output gradient 00 Rising factory setting Nominal stroke 4 digit M0500 Metric specification in m...

Page 21: ...0 35433071 10 0 393700787 Tab 13 1 Conversion table mm to inches 1 inch 25 4 mm inches mm 1 25 4 2 50 8 3 76 2 4 101 6 5 127 6 152 4 7 177 8 8 203 2 9 228 6 10 254 Tab 13 2 Conversion table inches to...

Page 22: ...any Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a d F Phone 49 7158 173 370 Fax 49 7158 173 691 service balluff de US Service Center USA Balluff Inc 8125 Holton Drive Florence KY 41042 Phone 859 7...

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