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BTL5-P/I/K/L/M_-

M/U_ _ _ _-P-S32/KA_ _

Micropulse Linear Transducer

Digital Output / Profile Housing

2   Function and Characteristics

2.1   Characteristics

Micropulse transducers feature:

Very high resolution,
repeatability and linearity

Bus-compatible interface
(BTL5-I...)

Immunity to shock, vibration,
contamination and electrical
noise

An absolute output signal

BTL to processor cable
lengths up to 500 m

IP 67 per IEC 529

2.2   Function

The Micropulse transducer
contains a tubular waveguide
enclosed by an extruded
aluminum housing. A magnet
attached to the moving member
of the machine is moved across
the top of the housing and its
position constantly updated.

The magnet defines the
measured position on the
waveguide. An externally
generated INIT pulse interacts
with the magnetic field of the
magnet to generate a magneto-
strictive torsional wave in the
waveguide which propagates at
ultrasonic speed.

The torsional wave arriving at the
end of the waveguide is absorbed
in the damping zone. The wave
arriving at the beginning of the
waveguide creates an electrical
signal in the coil surrounding the
waveguide. The propagation time
of the wave is used to determine
the position, which is presented
on the output in various digital
formats. This takes place with
high precision and repeatability
within the measuring range
indicated as the nominal
stroke length.

On both ends of the nominal
stroke length is an area which
provides an unreliable signal, but
which may be entered.

The electrical connection between
the transducer, the processor/
controller and the power supply is
via a cable, which depending on
the version is either fixed or
connected using a female
connector.

Dimensions for installing the
Micropulse transducer and for the
magnets and control arm are
found on  pages 4 and 5.

2.3   Available stroke length

To provide for optimum fit in any
application, a wide range of
standard stroke lengths and
magnets in various form factors
are available. Magnets and control
arms must therefore be ordered
separately.

See inside front cover for
available stroke lengths.

3.1  Transducer installation

Ensure that no strong

electrical or magnetic fields

are present in the

immediate vicinity of the

transducer.

Any orientation is permitted.
The mounting brackets and
cylinder head screws allow the
transducer to be mounted on a
flat machine surface. These
should be evenly spaced (Figs.
3-1 and 3-5). The recom-
mended spacing for long
transducers and extreme
conditions (e.g. strong shock or
vibration):

A = 80 mm; spacing between
the individual brackets
B = 250 mm.

The isolation bushings are used
to electrically insulate the
transducer from the machine
(Fig. 3-1and 3-5 and chapter 5.6
Noise elimination).

The Micropulse transducer in
profile housing is suitable both
for floating, i.e. non-contacting
magnets (Page 4) and for
captive magnets (Page 5).

3   Installation

Notch on housing to mark the beginning of the stroke range

Current position of magnet

Micropulse Transducer

Nominal stroke =
Measuring range

Fig. 2-1: Basic arrangement

El. connection

Damping zone

Moving machine

part

 and magnets

Summary of Contents for BTL5-P

Page 1: ...Sensors Worldwide BTL5 P I K L M_ M U_ _ _ _ P S 32 KA_ _ Micropulse Linear Transducer Digital Output Profile Housing Technical Description User s Guide...

Page 2: ......

Page 3: ...stop with tri state Differential stop leading edge active Differential pulse width modulated Differential start stop leading edge active Single ended start stop leading edge active Differential start...

Page 4: ...stallation 3 3 2 Floating magnets 4 3 3 Captive magnets 5 4 Wiring 6 5 Startup 7 5 1 Check connections 7 5 2 Turning on the system 7 5 3 Check output values 7 5 4 Check functionality 7 5 5 Fault condi...

Page 5: ...provides an unreliable signal but which may be entered The electrical connection between the transducer the processor controller and the power supply is via a cable which depending on the version is...

Page 6: ...is attached to the moving member of the machine using non magnetizable screws brass aluminum To ensure the accuracy of the transducer system the moving member must carry the magnet on a track paralle...

Page 7: ...5 stud using 2 nuts Max angle offset Max parallel offset BTL5 M 2814 1S X 48 5 Y 57 BTL5 N 2814 1S X 51 Y 59 5 3 3 Captive magnets Lateral forces are to be avoided when using captive magnets Figs 3 6...

Page 8: ...d power supply avoid proximity to high voltage lines to prevent noise coupling Especially critical is inductive noise caused by AC harmonics e g from phase control devices against which the cable shie...

Page 9: ...the replacement or repair are found a correction should be made Transducers are subject to modification or manufacturing tolerances 5 4 Check functionality The functionality of the transducer system...

Page 10: ...Overvoltage protection Transzorb diodes Electric strength GND to housing 500 V Control arm optional BTL2 GS08 _ _ _ _ A Aluminum dimensions Fig 3 8 Various standard lengths LS available please specify...

Page 11: ...gs and M5 x 22 cylinder head screws DIN 912 max tightening torque 2 Nm NL Nominal stroke Fig 3 2 BTL5 P 3800 2 magnet Fig 3 4 BTL5 P 4500 1 electromagnet 24 V 100 mA Fig 3 3 BTL5 P 5500 2 magnet max p...

Page 12: ...th American Headquarters Balluff Inc 8125 Holton Drive Florence KY 41042 Phone 859 727 2200 Toll free 1 800 543 8390 Fax 859 727 4823 Web www balluff com E Mail balluff balluff com Canada Balluff Cana...

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