Ballenger Motorsports AFR500v2 Tuning Manual Download Page 9

Page: 9 / 9

Ballenger Motorsports AFR500v2 Manual Rev 1.4a - 17 -

18. Spare Parts

Spare parts may be purchased from your preferred dealer or Ballenger
Motorsports directly at

www.bmotorsports.com

. All parts work with

the AFR500, AFR500v2, & NGK Powerdex AFX except where
noted.

Part Number

Description

SNSR-00990

AFR500v2 Air Fuel Ratio Monitor Kit

SNSR-00980

AFR500v2 control unit only

SNSR-01001

13ft harness

SNSR-00999

7ft harness

SNSR-00998

24ft harness (typically for dyno rooms)

SNSR-01012

Bosch LSU 4.2 Sensor

SNSR-01043*

Bosch LSU 4.9 Sensor for AFR500v2 only

SNSR-01010

Production Grade NTK Sensor

SNSR-01016

Calibration Grade NTK Sensor

SNSR-01020

Lab Grade NTK Sensor (request for AFR500!)

SNSR-01061

Steel oxygen sensor boss / bung

SNSR-01062

Steel oxygen sensor plug / screw

SNSR-01051

Stainless Steel oxygen sensor boss / bung

SNSR-01052

Stainless Steel oxygen sensor plug / screw

TOOL-07557

High temperature mounting Velcro hook

TOOL-07558

High temperature mounting Velcro loop

TOOL-06736

AFR500 Cigarette / Lighter fused power

CONN-100111

AFR500 Deutsch 8 way connector

CONN-100025

AFR500 Deutsch Terminals

CONN-00121

AFR500 Harness side connector to sensor

CONN-00124

AFR500 Harness side connector kit to sensor

CONN-85588

AFR500 Harness side connector pigtail to sensor

CONN-00110

AFR500 Sensor side connector to sensor

CONN-00135

AFR500 Sensor side connector kit to sensor

CONN-85590

AFR500 Sensor side connector pigtail to sensor

CONN-100810* AFR500v2 Header Jumpers with Ergo Handle
* = AFR500v2 only

Summary of Contents for AFR500v2

Page 1: ... apply excessive voltage more than 28V DC to the harness Do not allow the sensor to be dropped or be handled roughly the delicate ceramic internals may be damaged by mishandling Do not modify the wiring harness Do not run the wiring harness near hot or sharp objects A short in this harness could result in a fire Do not use the wiring harness if it is damaged Replace it Do not expose the AFR500v2 t...

Page 2: ...v 1 4a 4 Lambda Methanol AFR display options Extreme Range option for FI methanol laboratory applications 0 411 1 373 Lambda 6 20 Gas AFR 2 66 8 88 Methanol AFR Increased display speed Bosch LSU 4 9 option Faster analog output All harnesses control units accessories etc except the LSU 4 9 are backwards and forwards compatible Options are selectable at any time via internal jumpers NTK Calibration ...

Page 3: ... ground is connected to a tuning device ECU or logger the main ground should be connected to the battery or chassis Any Ballenger Motorsports AFR500v2 Manual Rev 1 4a 6 extensions of the main ground should be 14AWG or larger with a high quality butt connection with both AFR500v2 main ground wires and a properly validated crimp joint Avoid high temperature high vibration sharp objects and ignition ...

Page 4: ...ethanol AFR Today s fuels are increasingly complex with mixes and exotic fuel types Some customers are specifically familiar with methanol AFR rather than gasoline AFR We ve added lambda as it handles fuel based variations and is a better option than gasoline AFR for most modern fuels Methanol is exclusively for use with race alcohol methanol fuel You must install a red jumper to enable lambda or ...

Page 5: ...play 3 Jumpered 4 No Jumper Methanol AFR Display 3 No Jumper 4 Jumpered Lambda Display 3 Jumpered 4 Jumpered No Function 9 Display of Configuration Options Check Settings When power is applied the AFR500v2 will display your configuration options The first two digits on display during boot indicate Sensor configuration 4 2 Indicates LSU 4 2 NTK Sensors 4 9 Indicates LSU 4 9 only The third digit of ...

Page 6: ...eally the sensor is installed off vertical between the 10 and 2 clock positions see Fig 4 The electrical connector should be installed to maximize strain relief at the sensor and connector to keep the connector clean and free of contaminants and to keep the plastic connector away from excessive heat Ballenger Motorsports AFR500v2 Manual Rev 1 4a 12 Fig 4 Minimum installation angle above horizontal...

Page 7: ... 1 244 Lambda 411 1 373 0 411 Vout x 0 1923 Ballenger Motorsports AFR500v2 Manual Rev 1 4a 14 It is important to observe any analog offsets Any analog input in a logging system may suffer from a voltage offset requiring that you always check your analog values against a known reference In the case of the AFR500v2 there is a special provision for this During startup the AFR500v2 will output 1 volt ...

Page 8: ... 7 Wiring is improperly populated crossed send customer images and make sure to tell them to validate direction using keyways 8 Bad ground connection to the controller or bad power connection The voltage should be a DC supply voltage between 11 and 28 volts If the voltage drops below 11 it will reset itself sometimes this happens during cranking We have seen bad wiring contribute to sensor problem...

Page 9: ...ade NTK Sensor request for AFR500 SNSR 01061 Steel oxygen sensor boss bung SNSR 01062 Steel oxygen sensor plug screw SNSR 01051 Stainless Steel oxygen sensor boss bung SNSR 01052 Stainless Steel oxygen sensor plug screw TOOL 07557 High temperature mounting Velcro hook TOOL 07558 High temperature mounting Velcro loop TOOL 06736 AFR500 Cigarette Lighter fused power CONN 100111 AFR500 Deutsch 8 way c...

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