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                                        When discharging the heated cooling air or the hot exhaust gases 
                                        out through the side of the building or compartment please  
                                        contact your local building inspector to find out what is     
                                        necessary for your application to prevent a fire from occurring. 
 
                                       You must clean and inspect both the exhaust fan and its louvers 
                                       along with the building's cooling air intake on a regular basis to 

prevent reduction in the building's cooling air flow. This could 
lead to overheating and a potential fire or explosion. 

 

The direction of the discharged heating cooling air and the discharged hot exhaust gases is important as 
they have the potential to create brown spots on the lawn. In extreme cases this extremely hot air could 
cause dried grass or other debris to ignite. 

 

Once the generator set is completely installed and fully operational, the following test should be performed 
to help determine if the cooling airflow system you installed is performing adequately. 
 

1.   Place a thermometer as close to the cooling air intake of the engine's blower  

                housing as you can without allowing the thermometer to touch any material surface.  
                Secure the thermometer so it can't be drawn into the engine when it is running. 
 

2.   Place another thermometer outside of the building or compartment in the open air   

                 (Keep the thermometer out of direct sunlight or any other heat sources). 
 

3.   Run the engine under maximum load for an extended period of time (at least one  

                hour). 
 

4.   The temperature difference between the two should not exceed 15 degrees F. 

 

Please note that opening any door, window or other opening in  
the building could upset the directed cooling airflow pattern 

                                       and result in a significant reduction in the cooling airflow 
                                       across the generator set. This could result in overheating, fire, or explosion. 
To find out if this is true with your specific application run the above-mentioned test with all doors 
and windows closed. Then repeat this test with different doors and windows open, and eventually 
with all the windows and doors open. If any of these tests produce results that do not meet the 
above-mentioned criteria, you must not run the generator set under the specific conditions that 
created these unappreciable results. 

 

HOT EXHAUST GASES  
 

Exhaust gases contain carbon monoxide, a poisonous and toxic 
Gas. Carbon Monoxide can cause illness or death. This generator 

                                       set must Only be installed by qualified professionals. 
                                       
 

While it is important to supply the proper amount of clean air to the cylinder, it is equally important to 
discharge the gases of combustion. If these gases remain in the cylinder, poor performance or eventual 
engine damage may result. This condition results from excessive back- pressure, which could be caused 
by any one or a combination of the following conditions: 
 

 

1.   Exhaust pipes too long or the diameter is too small. 

 

 

2.   Excessive number of sharp bends in the exhaust system. 

 

 

3.   Obstruction in the exhaust system. 

 

Backpressure must not exceed 20" of water column

 
Exhaust lines should be as short and straight as possible, since extended runs and elbows tend to clog 
with carbon and resist the flow of gases. Each pipe fitting and elbow will hinder the exhaust flow. 
 

 

Summary of Contents for STANDBY PERMANENT MOUNT SERIES

Page 1: ...S MANUAL BALDOR GENERATORS 3815 OREGON STREET OSHKOSH WI 54902 PHONE 920 236 4200 FAX 920 236 4219 FORM S PSG 002 91 REVISED 2 25 02 C ISO9001 FORMS S PSG 00291 MSW EFFECTIVE 5 3 01 STANDBY PERMANENT...

Page 2: ...nance recommendations and additional safety warnings As soon as you receive your generator set inspect it closely for shipping damage If you find some damage notify the transportation company immediat...

Page 3: ...jerk of the hand caused by a hot surface or by an electrical shock can result in injury Repair of electrical generating equipment requires specialized skills Repair personnel must have a thorough und...

Page 4: ...r medication When transporting or using a generator set with the wheel option secure the unit to prevent it from moving around Do not tamper with or change the engine speed as it has been preset at th...

Page 5: ...RATOR SETS Operate the generator set on a level surface If the generator set is tilted fuel spillage may result Handle fuel with care It is highly flammable Use only clean properly marked and approved...

Page 6: ...he generator set free of grass leaves and excessive grease and oils Allow the generator set to cool before transporting it or storing it indoors Have fire extinguisher accessible and nearby while oper...

Page 7: ...DE Included in this guide are basic instructions to help troubleshoot most problems with your generator set For more troubleshooting help please contact the service department at Pow R Gard Generator...

Page 8: ...ther protective enclosure 4 Cycle Diesel Liquid Cooled Standby Power Ratings 60Hz kW 27 5 27 5 kVA Continuous Power Ratings 60Hz kW 25 25 kVA Farm Duty 1 Phase Model DLC25 Baldor POWER SYSTEMS Assembl...

Page 9: ...ar or 3000 hours parts and labor 3 years or 3000 hours parts Baldor reserves the right to repair or replace unit Alternator Features Brushless design Class H insulation used throughout Solid state vol...

Page 10: ...ous power is the maximum power available for continuous duty A 10 overload capacity is available for 1 hour out of 12 hours of operation Prime Power ratings in accordance with ISO 3046 BS55114 DIN 627...

Page 11: ...year warranty 1 year or 3000 hours parts and labor 3 years or 3000 hours parts Baldor reserves the right to repair or replace unit Alternator Features Brushless design Class H insulation used through...

Page 12: ...ous power is the maximum power available for continuous duty A 10 overload capacity is available for 1 hour out of 12 hours of operation Prime Power ratings in accordance with ISO 3046 BS55114 DIN 627...

Page 13: ...year warranty Alternator Features Brushless design Class H insulation used throughout Solid state voltage regulation Sealed bearings All wound components impregnated with varnishes and resins to prot...

Page 14: ...C ontinuous Power Rating Continuous power is the maximum power available for continuous duty A 10 overload capacity is available for 1 hour out of 12 hours of operation Continuous Power ratings in acc...

Page 15: ...warranty Alternator Features Brushless design Class H insulation used throughout Solid state voltage regulation Sealed bearings All wound components impregnated with varnishes and resins to protect ag...

Page 16: ...ntinuous Power Rating Continuous power is the maximum power available for continuous duty A 10 overload capacity is available for 1 hour out of 12 hours of operation Continuous Power ratings in accord...

Page 17: ...rranty Alternator Features Brushless design Class H insulation used throughout Solid state voltage regulation Sealed bearings All wound components impregnated with varnishes and resins to protect agai...

Page 18: ...uous Power Rating Continuous power is the maximum power available for continuous duty A 10 overload capacity is available for 1 hour out of 12 hours of operation Continuous Power ratings in accordance...

Page 19: ...ear warranty Alternator Features Brushless design Class H insulation used throughout Solid state voltage regulation Sealed bearings All wound components impregnated with varnishes and resins to protec...

Page 20: ...sible equipment damage is suggested HARD WIRE LOAD TERMINAL BLOCK 1 Voltage available at load block is outlined in a chart below 2 Cables must be brought into load block cabinet 3 Do not start engine...

Page 21: ...scribed in the remote start stop literature These contacts are connected to the Engine Start Contacts of the automatic transfer switch A Two Pole connection switch normally open closed to operate swit...

Page 22: ...for cleaning An open type generator should not be located where there are abrasive or conductive dusts corrosive gasses or fumes or where excessive moisture standing or dripping water may be encounter...

Page 23: ...opening louvers expanded metal screening etc it is very important that the combined total of the cross sectional area openings be no less than 3 times the cross sectional area of the exhaust fan openi...

Page 24: ...o should not exceed 15 degrees F Please note that opening any door window or other opening in the building could upset the directed cooling airflow pattern and result in a significant reduction in the...

Page 25: ...exhaust system is the hottest component of the installation and extreme care and considerations must be given to it Whenever possible the remote muffler should be located outside of the building or c...

Page 26: ...ements for the generator end are very similar to the cooling air requirements for the engine These requirements are 1 An adequate and constant supply of cooling air 2 Adequate control and evacuation o...

Page 27: ...o permit the accumulating hot air to escape This will help to prevent engine damage and it will help to eliminate hot restart problems An electric powered exhaust fan of sufficient size will satisfy t...

Page 28: ...s short and straight as possible since extended runs and elbows tend to clog with carbon and resist the flow of gases Each pipefitting and elbow will hinder the exhaust flow The muffler should be as c...

Page 29: ...r of exhaust pipe The minimum thimble diameters for some common exhaust pipe sizes are listed in the table below The minimum thimble diameter for some common exhaust pipe sizes are listed in the table...

Page 30: ...is common extend the exhaust piping well beyond the roof and use a gradual U bend at the end to direct the exhaust outlet downward which will keep rain snow etc out of the pipe Some other important p...

Page 31: ...ch the panel lights will be energized and will illuminate the control panel The fuse next to the switch is to protect this circuit from damage due to excessive current C FIELD AND CONTROLLER FUSES The...

Page 32: ...2 and L3 to monitor the current in each output leg to monitor H PANEL LIGHT By turning on the panel light switch the panel lights Not pictured on diagram will be energized and will illuminate the cont...

Page 33: ......

Page 34: ...id mounted the power generating system should be mounted to a smooth hard surface suitable for supporting the system under all stress conditions Adequate clearance must be provided for access doors to...

Page 35: ...ontrolled via any remote single pole dry contact transfer switch etc Contact closure causes the unit to start and run while contact opening causes unit to shut down after a preset cool down period C O...

Page 36: ...continues normally If frequency has not returned at the end of this time period the engine oil pressure status is observed to determine whether the engine is actually running or stopped If the engine...

Page 37: ...eld exciter field poles Open in stator windings Check for continuity in windings Return to factory for repair if open Open or short in rotating rectifiers Check rectifiers Short Circuited Clear lead t...

Page 38: ...hanical load FLUCTUATING VOLTAGE May be indicated by flickering lights CAUSE CHECK AND REMEDY Irregular speed of engine Check engine for malfunction or load for fluctuation Fluctuating speed Stabilize...

Page 39: ...not exceed the rated current on any leg Dry bearing Replace bearing MECHANICAL NOISE CAUSE CHECK AND REMEDY Defective bearing Replace bearing Rotor scrubbing on stator Bad bearing replace Bent shaft...

Page 40: ...rt equipment not used correctly 47 Fan damaged 16 Fault in cold start equipment 48 Fault in engine mounting housing 17 Broken fuel injection pump drive 49 Flywheel housing or flywheel not aligned 18 F...

Page 41: ...the reinstallation of the Baldor product upon its return to the party requiring warranty service Customers who are unable to take or ship the Baldor product to a Baldor Generator repair facility or wh...

Page 42: ...ty Policy Warranty registration within 30 days of purchase is required for portable and towable products to qualify for any warranty consideration Proof of purchase date serial number and model number...

Page 43: ...and the conditions under which it has to operate Some applications are very often used in dusty or dirty conditions which can cause what appears to be excessive wear Such wear when caused by dirt dust...

Page 44: ...y Distributor Customer DISTRIBUTOR INFORMATION END USER OWNER INFORMATION Name Name Address Address Phone Phone Model Number Job Number RPM HZ P F Standby or Continuous KW Volts KVA Amps Engine Model...

Page 45: ...z if Equipped with Electronic Governor or 63 53 Hz with Mechanical Governor Gas Solenoid Valve Is Properly Functioning If Speed is Unstable Adjust Per Engine or Governor Manual Exhaust Line and Flexib...

Page 46: ...king sure your installation is correct to help achieve these goals If you have any questions about this checklist please contact the Product Support Group at 920 236 4200 Many measurements adjustments...

Page 47: ...chemicals known to the state of California to cause cancer birth defects and other reproductive harm CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some constituents are known to the sta...

Page 48: ...Service is just a phone call away 800 872 7697 www baldor com products generators asp 3815 Oregon Street Oshkosh WI 54902 Phone 920 236 4200 Fax 920 236 4219...

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