Baldor STANDBY PERMANENT MOUNT SERIES Operator'S Manual Download

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PRESENTS YOUR

OPERATORS MANUAL

BALDOR GENERATORS

3815 OREGON STREET OSHKOSH, WI 54902

PHONE: 920-236-4200 FAX: 920-236-4219

FORM#: S-PSG-002-91 REVISED: 2/25/02
C:\ISO9001\FORMS\S-PSG-00291.MSW EFFECTIVE: 5/3/01

STANDBY PERMANENT MOUNT SERIES

GENERATOR

Summary of Contents for STANDBY PERMANENT MOUNT SERIES

Page 1: ...S MANUAL BALDOR GENERATORS 3815 OREGON STREET OSHKOSH WI 54902 PHONE 920 236 4200 FAX 920 236 4219 FORM S PSG 002 91 REVISED 2 25 02 C ISO9001 FORMS S PSG 00291 MSW EFFECTIVE 5 3 01 STANDBY PERMANENT...

Page 2: ...nance recommendations and additional safety warnings As soon as you receive your generator set inspect it closely for shipping damage If you find some damage notify the transportation company immediat...

Page 3: ...jerk of the hand caused by a hot surface or by an electrical shock can result in injury Repair of electrical generating equipment requires specialized skills Repair personnel must have a thorough und...

Page 4: ...r medication When transporting or using a generator set with the wheel option secure the unit to prevent it from moving around Do not tamper with or change the engine speed as it has been preset at th...

Page 5: ...RATOR SETS Operate the generator set on a level surface If the generator set is tilted fuel spillage may result Handle fuel with care It is highly flammable Use only clean properly marked and approved...

Page 6: ...he generator set free of grass leaves and excessive grease and oils Allow the generator set to cool before transporting it or storing it indoors Have fire extinguisher accessible and nearby while oper...

Page 7: ...DE Included in this guide are basic instructions to help troubleshoot most problems with your generator set For more troubleshooting help please contact the service department at Pow R Gard Generator...

Page 8: ...ther protective enclosure 4 Cycle Diesel Liquid Cooled Standby Power Ratings 60Hz kW 27 5 27 5 kVA Continuous Power Ratings 60Hz kW 25 25 kVA Farm Duty 1 Phase Model DLC25 Baldor POWER SYSTEMS Assembl...

Page 9: ...ar or 3000 hours parts and labor 3 years or 3000 hours parts Baldor reserves the right to repair or replace unit Alternator Features Brushless design Class H insulation used throughout Solid state vol...

Page 10: ...ous power is the maximum power available for continuous duty A 10 overload capacity is available for 1 hour out of 12 hours of operation Prime Power ratings in accordance with ISO 3046 BS55114 DIN 627...

Page 11: ...year warranty 1 year or 3000 hours parts and labor 3 years or 3000 hours parts Baldor reserves the right to repair or replace unit Alternator Features Brushless design Class H insulation used through...

Page 12: ...ous power is the maximum power available for continuous duty A 10 overload capacity is available for 1 hour out of 12 hours of operation Prime Power ratings in accordance with ISO 3046 BS55114 DIN 627...

Page 13: ...year warranty Alternator Features Brushless design Class H insulation used throughout Solid state voltage regulation Sealed bearings All wound components impregnated with varnishes and resins to prot...

Page 14: ...C ontinuous Power Rating Continuous power is the maximum power available for continuous duty A 10 overload capacity is available for 1 hour out of 12 hours of operation Continuous Power ratings in acc...

Page 15: ...warranty Alternator Features Brushless design Class H insulation used throughout Solid state voltage regulation Sealed bearings All wound components impregnated with varnishes and resins to protect ag...

Page 16: ...ntinuous Power Rating Continuous power is the maximum power available for continuous duty A 10 overload capacity is available for 1 hour out of 12 hours of operation Continuous Power ratings in accord...

Page 17: ...rranty Alternator Features Brushless design Class H insulation used throughout Solid state voltage regulation Sealed bearings All wound components impregnated with varnishes and resins to protect agai...

Page 18: ...uous Power Rating Continuous power is the maximum power available for continuous duty A 10 overload capacity is available for 1 hour out of 12 hours of operation Continuous Power ratings in accordance...

Page 19: ...ear warranty Alternator Features Brushless design Class H insulation used throughout Solid state voltage regulation Sealed bearings All wound components impregnated with varnishes and resins to protec...

Page 20: ...sible equipment damage is suggested HARD WIRE LOAD TERMINAL BLOCK 1 Voltage available at load block is outlined in a chart below 2 Cables must be brought into load block cabinet 3 Do not start engine...

Page 21: ...scribed in the remote start stop literature These contacts are connected to the Engine Start Contacts of the automatic transfer switch A Two Pole connection switch normally open closed to operate swit...

Page 22: ...for cleaning An open type generator should not be located where there are abrasive or conductive dusts corrosive gasses or fumes or where excessive moisture standing or dripping water may be encounter...

Page 23: ...opening louvers expanded metal screening etc it is very important that the combined total of the cross sectional area openings be no less than 3 times the cross sectional area of the exhaust fan openi...

Page 24: ...o should not exceed 15 degrees F Please note that opening any door window or other opening in the building could upset the directed cooling airflow pattern and result in a significant reduction in the...

Page 25: ...exhaust system is the hottest component of the installation and extreme care and considerations must be given to it Whenever possible the remote muffler should be located outside of the building or c...

Page 26: ...ements for the generator end are very similar to the cooling air requirements for the engine These requirements are 1 An adequate and constant supply of cooling air 2 Adequate control and evacuation o...

Page 27: ...o permit the accumulating hot air to escape This will help to prevent engine damage and it will help to eliminate hot restart problems An electric powered exhaust fan of sufficient size will satisfy t...

Page 28: ...s short and straight as possible since extended runs and elbows tend to clog with carbon and resist the flow of gases Each pipefitting and elbow will hinder the exhaust flow The muffler should be as c...

Page 29: ...r of exhaust pipe The minimum thimble diameters for some common exhaust pipe sizes are listed in the table below The minimum thimble diameter for some common exhaust pipe sizes are listed in the table...

Page 30: ...is common extend the exhaust piping well beyond the roof and use a gradual U bend at the end to direct the exhaust outlet downward which will keep rain snow etc out of the pipe Some other important p...

Page 31: ...ch the panel lights will be energized and will illuminate the control panel The fuse next to the switch is to protect this circuit from damage due to excessive current C FIELD AND CONTROLLER FUSES The...

Page 32: ...2 and L3 to monitor the current in each output leg to monitor H PANEL LIGHT By turning on the panel light switch the panel lights Not pictured on diagram will be energized and will illuminate the cont...

Page 33: ......

Page 34: ...id mounted the power generating system should be mounted to a smooth hard surface suitable for supporting the system under all stress conditions Adequate clearance must be provided for access doors to...

Page 35: ...ontrolled via any remote single pole dry contact transfer switch etc Contact closure causes the unit to start and run while contact opening causes unit to shut down after a preset cool down period C O...

Page 36: ...continues normally If frequency has not returned at the end of this time period the engine oil pressure status is observed to determine whether the engine is actually running or stopped If the engine...

Page 37: ...eld exciter field poles Open in stator windings Check for continuity in windings Return to factory for repair if open Open or short in rotating rectifiers Check rectifiers Short Circuited Clear lead t...

Page 38: ...hanical load FLUCTUATING VOLTAGE May be indicated by flickering lights CAUSE CHECK AND REMEDY Irregular speed of engine Check engine for malfunction or load for fluctuation Fluctuating speed Stabilize...

Page 39: ...not exceed the rated current on any leg Dry bearing Replace bearing MECHANICAL NOISE CAUSE CHECK AND REMEDY Defective bearing Replace bearing Rotor scrubbing on stator Bad bearing replace Bent shaft...

Page 40: ...rt equipment not used correctly 47 Fan damaged 16 Fault in cold start equipment 48 Fault in engine mounting housing 17 Broken fuel injection pump drive 49 Flywheel housing or flywheel not aligned 18 F...

Page 41: ...the reinstallation of the Baldor product upon its return to the party requiring warranty service Customers who are unable to take or ship the Baldor product to a Baldor Generator repair facility or wh...

Page 42: ...ty Policy Warranty registration within 30 days of purchase is required for portable and towable products to qualify for any warranty consideration Proof of purchase date serial number and model number...

Page 43: ...and the conditions under which it has to operate Some applications are very often used in dusty or dirty conditions which can cause what appears to be excessive wear Such wear when caused by dirt dust...

Page 44: ...y Distributor Customer DISTRIBUTOR INFORMATION END USER OWNER INFORMATION Name Name Address Address Phone Phone Model Number Job Number RPM HZ P F Standby or Continuous KW Volts KVA Amps Engine Model...

Page 45: ...z if Equipped with Electronic Governor or 63 53 Hz with Mechanical Governor Gas Solenoid Valve Is Properly Functioning If Speed is Unstable Adjust Per Engine or Governor Manual Exhaust Line and Flexib...

Page 46: ...king sure your installation is correct to help achieve these goals If you have any questions about this checklist please contact the Product Support Group at 920 236 4200 Many measurements adjustments...

Page 47: ...chemicals known to the state of California to cause cancer birth defects and other reproductive harm CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some constituents are known to the sta...

Page 48: ...Service is just a phone call away 800 872 7697 www baldor com products generators asp 3815 Oregon Street Oshkosh WI 54902 Phone 920 236 4200 Fax 920 236 4219...

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Baldor STANDBY PERMANENT MOUNT SERIES, Operator'S Manual

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