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PARTS BREAKDOWN 

FOR DG3E Units: 

 

REF LETTER 

OLD PART #         NEW PART # 

    DESCRIPTION 

46.03002B  

61SA0016A07* 

Stator assembly 

66.03002    

61RA0017A00 

Rotor Assembly- 2 3/8" brushless 

230.02020 

10XN3124K12 

Bolt, Rotor attaching 

230.06040 

10XN3816K20 *  Bolt, Engine Adaptor Casting 

230.12010 

84XN1032L10SP Bolt, Fan Attaching 

340.00000   

61FN3000SP 

Cooling Fan, RTP 105 

500.16000   

DI0176A01SP 

Rotor Diode 

9370.03601C   

HB5000A05 

Pan Cover, no harness 

390.00000   

HA1037A00SP 

"C" Washer 

400.20100A   

61EP3204A01SP Bearing Bracket Casting, Brushless 8" 

Not Shown   

LD5255A49 

Assembly, Battery Cable, Positive 

Not Shown   

LD5255A47 

Assembly, Battery Cable, Negative 

Not Shown  100.00340   

LD5252A00 

Assembly, Ground Cable 

Not Shown  230.26015 

07XN2520Y36N  End Cover Screws 

Not Shown  260.00030  

RM1003A03 

Grommet 

Not Shown  261.00000  

HB6154A00 

O-Ring, 17 mm x 1.5 mm 

Not Shown  440.03800   

HB6116A00 

Bracket, Battery Tie Down 

Not Shown  440.50600    

HB6022A06 

Shield, Heat, 30D36R,DG3E 

Not Shown  450.05100   

HB7025A00 * 

Mounting Foot 3000-5500W 

Not Shown  450.06400   

HB7025A01* 

Mounting Foot,  Generator 

Not Shown  450.06500  

  

 

HB7025A02* 

Mounting Foot,  Generator 

Not Shown  450.06300   

HB7002A10* 

Crossmember, Engine, DG/TDG3 

Not Shown  480.00010   

HA3187A11* 

Bolt, 1/4-20 x 7 

1/2

", Battery 

Not Shown  360.04800  

 

EH0316A00* Control 

Box 

(Empty) 

Not Shown  540.20000  

WD3201A00SP 

ETM hour Meter 

Not Shown  370.12100

          

 

EH0332A00* Control 

Box 

Cover 

Not Shown  700.00512  

RM1088A07SP 

Isolator, Both Ends 

Not Shown  703.00211 

TA0001A00 

Valve, #11046,90,60 Mesh 

Not Shown  713.00212 

TA0001A03* 

Fitting, #11429,90 W/ 

3/16

 

Not Shown  713.00213 

TA0001A01SP 

Bushing, #10672 

Not Shown  713.00100 

TA0000A00SP 

Fuel Tank, Molded 2.75 Gal Diesel 

Not Shown  715.00000  

TA0002A02SP 

Cap, Fuel, w/ Gauge, 60200ADV- 4 

1/2

 

Not Shown  Consult Factory  BA0217A00L2B  Base, DG3E, (Need Serial Number to order) 

410.00600   

BG6204H03 

Rotor Tail Bearing 

480.00030   

HA3187A04SP 

Bolt, Stator 3000W 

550.00445   

DI0181A05* 

Low Oil Pressure Indicator  

R thru Z 

9080.00133  

BE0364A80* 

Control Box, DG3E, 15/30 

RR 

600.00020 

OC3020F12 

Capacitor, 20 MF, Short (Hzd) 

560.70020   

WD1541A33SP 

Receptacle, GFCI, Black, 250 V MOV 

SS Consult 

Factory 

Consult 

Factory Mate-N-Lock 

kit 

560.10025   

WD1541A10SP 

Receptacle, L530R Twistlock 

560.10091   

WD1541A15SP 

Receptacle, NEMA L14-20R 

540.00300 

WD3201A02SP 

Voltmeter, 0-300 VAC, Dual Scale 

610.00015 

CK0070A01SP 

Breaker, Circuit, 15 Amp 

610.00030   

CK0070A03SP 

Breaker, Circuit, 30 Amp 

*  = Bus system may only recognize as a production component rather than a spare part    

 

- 16 -

 

Summary of Contents for DG Series

Page 1: ...SERIES GENERATOR MODEL __________ SERIAL __________ BALDOR GENERATORS 3815 Oregon Street Oshkosh WI 54902 Phone 1 800 USA POWR Fax 920 236 4219 FORM S PSG 002 11 EFFECTIVE DATE 4 4 97 DIESEL DG COVER...

Page 2: ...your generator set inspect it closely for shipping damage If you find some damage notify the transportation company immediately and file a freight damage claim Think of this manual as a tool to help...

Page 3: ...oluntary jerk of the hand caused by a hot surface or by an electrical shock can result in injury Repair of electrical generating equipment requires specialized skills Repair personnel must have a thor...

Page 4: ...drugs or medication When transporting or using a generator set with the wheel option secure the unit to prevent it from moving around Do not tamper with or change the engine speed as it has been pres...

Page 5: ...RED GENERATOR SETS Operate the generator set on a level surface If the generator set is tilted fuel spillage may result Handle fuel with care It is highly flammable Use only clean properly marked and...

Page 6: ...Keep the generator set free of grass leaves and excessive grease and oils Allow the generator set to cool before transporting it or storing it indoors Have fire extinguisher accessible and nearby whi...

Page 7: ...peration 8 Simple Troubleshooting 10 Control Panel for DG3E 12 Control Panel for DG5E DG6E DG8E 13 Parts Breakdown DG3E 16 Parts Breakdown DG5E 19 Parts Breakdown DG6E 22 Connection Diagram DG3E 23 Co...

Page 8: ...ll engines give off considerable heat when running Since the engine and your generator set uses air to keep it cool it is important that the temperature of the area in which it is located is does not...

Page 9: ...r home where the building is also supplied electricity by a local utility shall be connected only by a competent electrician and only after the main service entrance switch has been disconnected and l...

Page 10: ...on the hot surfaces Always shut the engine off and allow it to cool down before refueling it SPILLED FUEL MAY IGNITE AND CAUSE PROPERTY DAMAGE SEVERE INJURY OR EVEN DEATH IF IT WOULD COME INTO CONTAC...

Page 11: ...Do not use sprayed water or compressed air to clean the generator set INSPECTING Inspect the external wires of the generator set for cuts fraying or loose connections Repair or replace any problems pr...

Page 12: ...AND SPARK PLUG SHOULD ALSO BE DISCONNECTED PRIOR TO PERFORMING MAINTENANCE This manual contains only very minimal engine maintenance instructions You should refer to the engine manufacturer s owner s...

Page 13: ...l or unauthorized starting 5 Provide maintenance to the engine and generator set as described in the engine and generator maintenance sections of this manual 6 Cover any bare metal spots with paint or...

Page 14: ...ll assure that you receive accurate parts for your particular generator 1 Provide the model of the generator set 2 Provide the serial number of the generator set 3 A complete and accurate description...

Page 15: ...the engine is equipped with a fuel valve open it at this time 7 Check the fuel system for fuel leaks and repair them prior to starting the engine WIPE UP ANY SPILLED FUEL AND ALLOW IT TO DRY PRIOR TO...

Page 16: ...ected to the generator set 2 Turn any engine On Off switches to the Off position On DG3E units put the run stop lever in the stop position 3 Push engine Stop switch if so equipped 4 Turn any engine ke...

Page 17: ...ns Broken wires or loose connections can cause the generator set to have low or no output voltage Check all wiring for broken wires and bad loose connections 3 Bad capacitor If the capacitor in your g...

Page 18: ...this and replace the end cover If you still have no output look for other reasons or contact the Technical Support Department at Baldor Generators 920 236 4200 BE EXTREMELY CAREFUL WHEN USING THE ALT...

Page 19: ...ing on how the mating plug is wired It is capable of carrying 20 amps D VOLTMETER This voltmeter displays the voltage level being produced by the generator set E LOW OIL PRESSURE LIGHT This light will...

Page 20: ...t D VOLTMETER This Voltmeter displays the voltage level being produced by the generator set E AC CIRCUIT BREAKERS These circuit breakers provide overload protection for the generator set When tripped...

Page 21: ...GENERATOR END COMPONENTRY For DG3E Generator sets 14...

Page 22: ...CONTROL BOX COMPONENTRY For DG3E Generator Sets 15...

Page 23: ...7002A10 Crossmember Engine DG TDG3 Not Shown 480 00010 HA3187A11 Bolt 1 4 20 x 7 1 2 Battery Not Shown 360 04800 EH0316A00 Control Box Empty Not Shown 540 20000 WD3201A00SP ETM hour Meter Not Shown 37...

Page 24: ...GENERATOR END COMPONENTRY For DG5E Generator sets 17...

Page 25: ...CONTROL BOX COMPONENTRY For DG5E Generator Sets 18...

Page 26: ...cket Battery Tie Down Not Shown 441 11500 HB6003A00 Spacer Gen End DG5E w 45 Not Shown 450 11400 HB7002A12L Crossmember Engine DG TDG3 Not Shown 450 05900 HB6150A01 Bracket Gen End PC R OHV DH Not Sho...

Page 27: ...GENERATOR END COMPONENTRY For DG6E Generator sets 20...

Page 28: ...CONTROL BOX COMPONENTRY For DG6E Generator Sets 21...

Page 29: ...STR BRB Not Shown 440 03800 HB6116A00 Bracket Battery Tie Down Not Shown 450 05100 HB7025A00 Mounting Foot 3000 5500W Not Shown 450 05900 HB6150A01 Bracket Gen End PC R OHV Not Shown 480 00010 HA3187...

Page 30: ...DG3E CONNECTION DIAGRAM 23...

Page 31: ...DG3E CONNECTION DIAGRAM W LOW OIL REMOTE START 24...

Page 32: ...DG5E GENERATOR CONTROL BOX CONNECTION DIAGRAM 25...

Page 33: ...DG5E RECEPTACLE CONTROL BOX CONNECTION DIAGRAM 26...

Page 34: ...DG5 ER WIRING DIAGRAM 27...

Page 35: ...DG6E HATZ ROBIN CONNECTION DIAGRAM 28...

Page 36: ...roduct to the service center or for the reinstallation of the Baldor product upon its return to the party requiring warranty service Customers who are unable to take or ship the Baldor product to a Ba...

Page 37: ...ined in the Baldor Generators Warranty Policy Warranty registration within 30 days of purchase is required for portable and towable products to qualify for any warranty consideration Proof of purchase...

Page 38: ...is dependent on the care it receives and the conditions under which it has to operate Some applications are very often used in dusty or dirty conditions which can cause what appears to be excessive w...

Page 39: ...chemicals known to the state of California to cause cancer birth defects and other reproductive harm CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some constituents are known to the sta...

Page 40: ...Service is just a phone call away 800 872 7697 www baldor com products generators asp 3815 Oregon Street Oshkosh WI 54902 Phone 920 236 4200 Fax 920 236 4219...

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