Baldor DG Series Operator'S Manual Download

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OPERATOR'S MANUAL

FOR YOUR

DG SERIES
GENERATOR

MODEL

__________

SERIAL #

__________

BALDOR GENERATORS

3815 Oregon Street, Oshkosh WI 54902

Phone 1-800-USA-POWR • Fax 920-236-4219

FORM#: S-PSG-002-11 EFFECTIVE DATE: 4/4/97
DIESEL (DG) COVER\MSW'00 REVISION DATE: 3/14/03

Summary of Contents for DG Series

Page 1: ...SERIES GENERATOR MODEL __________ SERIAL __________ BALDOR GENERATORS 3815 Oregon Street Oshkosh WI 54902 Phone 1 800 USA POWR Fax 920 236 4219 FORM S PSG 002 11 EFFECTIVE DATE 4 4 97 DIESEL DG COVER...

Page 2: ...your generator set inspect it closely for shipping damage If you find some damage notify the transportation company immediately and file a freight damage claim Think of this manual as a tool to help...

Page 3: ...oluntary jerk of the hand caused by a hot surface or by an electrical shock can result in injury Repair of electrical generating equipment requires specialized skills Repair personnel must have a thor...

Page 4: ...drugs or medication When transporting or using a generator set with the wheel option secure the unit to prevent it from moving around Do not tamper with or change the engine speed as it has been pres...

Page 5: ...RED GENERATOR SETS Operate the generator set on a level surface If the generator set is tilted fuel spillage may result Handle fuel with care It is highly flammable Use only clean properly marked and...

Page 6: ...Keep the generator set free of grass leaves and excessive grease and oils Allow the generator set to cool before transporting it or storing it indoors Have fire extinguisher accessible and nearby whi...

Page 7: ...peration 8 Simple Troubleshooting 10 Control Panel for DG3E 12 Control Panel for DG5E DG6E DG8E 13 Parts Breakdown DG3E 16 Parts Breakdown DG5E 19 Parts Breakdown DG6E 22 Connection Diagram DG3E 23 Co...

Page 8: ...ll engines give off considerable heat when running Since the engine and your generator set uses air to keep it cool it is important that the temperature of the area in which it is located is does not...

Page 9: ...r home where the building is also supplied electricity by a local utility shall be connected only by a competent electrician and only after the main service entrance switch has been disconnected and l...

Page 10: ...on the hot surfaces Always shut the engine off and allow it to cool down before refueling it SPILLED FUEL MAY IGNITE AND CAUSE PROPERTY DAMAGE SEVERE INJURY OR EVEN DEATH IF IT WOULD COME INTO CONTAC...

Page 11: ...Do not use sprayed water or compressed air to clean the generator set INSPECTING Inspect the external wires of the generator set for cuts fraying or loose connections Repair or replace any problems pr...

Page 12: ...AND SPARK PLUG SHOULD ALSO BE DISCONNECTED PRIOR TO PERFORMING MAINTENANCE This manual contains only very minimal engine maintenance instructions You should refer to the engine manufacturer s owner s...

Page 13: ...l or unauthorized starting 5 Provide maintenance to the engine and generator set as described in the engine and generator maintenance sections of this manual 6 Cover any bare metal spots with paint or...

Page 14: ...ll assure that you receive accurate parts for your particular generator 1 Provide the model of the generator set 2 Provide the serial number of the generator set 3 A complete and accurate description...

Page 15: ...the engine is equipped with a fuel valve open it at this time 7 Check the fuel system for fuel leaks and repair them prior to starting the engine WIPE UP ANY SPILLED FUEL AND ALLOW IT TO DRY PRIOR TO...

Page 16: ...ected to the generator set 2 Turn any engine On Off switches to the Off position On DG3E units put the run stop lever in the stop position 3 Push engine Stop switch if so equipped 4 Turn any engine ke...

Page 17: ...ns Broken wires or loose connections can cause the generator set to have low or no output voltage Check all wiring for broken wires and bad loose connections 3 Bad capacitor If the capacitor in your g...

Page 18: ...this and replace the end cover If you still have no output look for other reasons or contact the Technical Support Department at Baldor Generators 920 236 4200 BE EXTREMELY CAREFUL WHEN USING THE ALT...

Page 19: ...ing on how the mating plug is wired It is capable of carrying 20 amps D VOLTMETER This voltmeter displays the voltage level being produced by the generator set E LOW OIL PRESSURE LIGHT This light will...

Page 20: ...t D VOLTMETER This Voltmeter displays the voltage level being produced by the generator set E AC CIRCUIT BREAKERS These circuit breakers provide overload protection for the generator set When tripped...

Page 21: ...GENERATOR END COMPONENTRY For DG3E Generator sets 14...

Page 22: ...CONTROL BOX COMPONENTRY For DG3E Generator Sets 15...

Page 23: ...7002A10 Crossmember Engine DG TDG3 Not Shown 480 00010 HA3187A11 Bolt 1 4 20 x 7 1 2 Battery Not Shown 360 04800 EH0316A00 Control Box Empty Not Shown 540 20000 WD3201A00SP ETM hour Meter Not Shown 37...

Page 24: ...GENERATOR END COMPONENTRY For DG5E Generator sets 17...

Page 25: ...CONTROL BOX COMPONENTRY For DG5E Generator Sets 18...

Page 26: ...cket Battery Tie Down Not Shown 441 11500 HB6003A00 Spacer Gen End DG5E w 45 Not Shown 450 11400 HB7002A12L Crossmember Engine DG TDG3 Not Shown 450 05900 HB6150A01 Bracket Gen End PC R OHV DH Not Sho...

Page 27: ...GENERATOR END COMPONENTRY For DG6E Generator sets 20...

Page 28: ...CONTROL BOX COMPONENTRY For DG6E Generator Sets 21...

Page 29: ...STR BRB Not Shown 440 03800 HB6116A00 Bracket Battery Tie Down Not Shown 450 05100 HB7025A00 Mounting Foot 3000 5500W Not Shown 450 05900 HB6150A01 Bracket Gen End PC R OHV Not Shown 480 00010 HA3187...

Page 30: ...DG3E CONNECTION DIAGRAM 23...

Page 31: ...DG3E CONNECTION DIAGRAM W LOW OIL REMOTE START 24...

Page 32: ...DG5E GENERATOR CONTROL BOX CONNECTION DIAGRAM 25...

Page 33: ...DG5E RECEPTACLE CONTROL BOX CONNECTION DIAGRAM 26...

Page 34: ...DG5 ER WIRING DIAGRAM 27...

Page 35: ...DG6E HATZ ROBIN CONNECTION DIAGRAM 28...

Page 36: ...roduct to the service center or for the reinstallation of the Baldor product upon its return to the party requiring warranty service Customers who are unable to take or ship the Baldor product to a Ba...

Page 37: ...ined in the Baldor Generators Warranty Policy Warranty registration within 30 days of purchase is required for portable and towable products to qualify for any warranty consideration Proof of purchase...

Page 38: ...is dependent on the care it receives and the conditions under which it has to operate Some applications are very often used in dusty or dirty conditions which can cause what appears to be excessive w...

Page 39: ...chemicals known to the state of California to cause cancer birth defects and other reproductive harm CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some constituents are known to the sta...

Page 40: ...Service is just a phone call away 800 872 7697 www baldor com products generators asp 3815 Oregon Street Oshkosh WI 54902 Phone 920 236 4200 Fax 920 236 4219...

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