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Series 15P

Inverter Control

2/07

MN715P

Installation and Operating Manual

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Summary of Contents for 15P Series

Page 1: ...Series 15P Inverter Control 2 07 MN715P Installation and Operating Manual ...

Page 2: ......

Page 3: ...rs 3 4 Three Phase Wire Size and Protection Devices 3 5 115VAC 1 Phase Wire Size and Protection Devices 3 7 230VAC Single Phase Derating for Three Phase Controls 3 8 Motor Brake Connections 3 9 Optional Dynamic Brake Hardware 3 9 Analog Input 3 10 Digital Inputs 3 11 Section 4 Setup and Operation 4 1 Overview 4 1 S1 Settings 4 2 Potentiometers P1 P6 4 4 Operation Examples 4 5 Section 5 Troubleshoo...

Page 4: ...onnel or damage to equipment Power up Procedure 1 Open cover 2 Be sure all S1 switches are OFF 3 Rotate the Speed control on the front panel to 0 speed fully counterclockwise position 4 Turn power on Be sure the Fault LED is off 5 Press FWD The LED on the FWD button should be on 6 Rotate the Speed control to 30 The motor should rotate in the forward direction Note If the motor rotates in the rever...

Page 5: ...y Limit 3 Enable Disable Reverse Rotation 4 Manual Automatic Restart 5 2 Wire 3 Wire Operation 6 Voltage or Current Input Select 7 Local Remote Speed Reference 8 Local Remote Speed Command 10 0 1 60 Accel 10 0 1 Decel 0 1 2 Base Minimum Frequency 1 2 Lim Lim Maximum Frequency 50 100 Current Limit 0 15 Torque Boost 60 Coast Potentiometers P1 to P6 arrows indicate factory settings Switch S1 shown wi...

Page 6: ...aims for purchase price refunds repairs or replacements must be referred to BALDOR with all pertinent data as to the defect the date purchased the task performed by the control and the problem encountered No liability is assumed for expendable items such as fuses Goods may be returned only with written notification including a BALDOR Return Authorization Number and any return shipments must be pre...

Page 7: ...trical shock can cause serious or fatal injury WARNING Motor circuit may have high voltage present whenever AC power is applied even when motor is not rotating Electrical shock can cause serious or fatal injury WARNING Dynamic brake resistors may generate enough heat to ignite combustible materials Keep all combustible materials and flammable vapors away from brake resistors Caution Suitable for u...

Page 8: ...ontrol should be mounted on a smooth non flammable vertical surface Table 3 1 lists the Watts Loss ratings for enclosure sizing 2 Provide at least two inches of clearance on all sides for airflow 3 Front access must be provided to allow the control cover to be opened or removed for service and to allow viewing of the Keypad LEDs 4 Altitude derating Up to 3300 feet 1000 meters no derating is requir...

Page 9: ...rent Requirements for Stock Products 115VAC 1f 230VAC 3f 460VAC 3f Catalog Numbers Input Amps Catalog Numbers Input Amps Catalog Numbers Input Amps ID15P1F33 ER 3 5 ID15P201 ER 4 5 ID15P401 ER 2 5 ID15P1F50 ER 5 0 ID15P201F5 ER 7 0 ID15P401F5 ER 3 5 ID15P1F75 ER 7 5 ID15P202 ER 8 0 ID15P402 ER 4 0 ID15P101 ER 10 0 ID15P203 ER 11 0 ID15P403 ER 5 5 ID15P205 ER 15 0 ID15P405 ER 9 0 ID15P407 ER 10 0 I...

Page 10: ...d up condition until all input power is removed from the control and the internal bus voltage is discharged Protective Devices Recommended fuse sizes are based on the following 115 of maximum continuous current for time delay 150 of maximum continuous current for Fast or Very Fast action Note These general size recommendations do not consider harmonic currents or ambient temperatures greater than ...

Page 11: ... LRAC00402 2 4 6 5 LRAC01201 3 12 1 25 LRAC00402 3 4 6 5 LRAC01801 5 18 0 8 LRAC00802 5 8 3 0 LRAC3501 7 5 25 0 5 LRAC01202 7 5 12 2 5 LRAC01802 10 18 1 5 Line Reactors 3 phase line reactors are available from Baldor The size of the line reactor to use is based on the maximum continuous load If providing your own line reactor use the following formula to calculate the minimum inductance required T...

Page 12: ...460 1 5 4 3 5 14 2 08 460 2 5 4 5 14 2 08 460 3 8 6 3 14 2 08 460 5 12 10 14 2 08 460 7 5 17 5 15 14 2 08 460 10 0 20 17 5 12 3 31 Note All wire sizes are based on 75 C copper wire 1 line impedance Figure 3 3 Three Phase AC Power and Motor Connections L1 L2 L3 L1 L2 L3 Earth AC Motor is not provided with control Baldor Series 15P Control Metal conduit should be used to shield output wires from T1 ...

Page 13: ... 5 10 10 14 2 08 0 75 15 10 14 2 08 1 0 20 15 14 2 08 Note All wire sizes are based on 75 C copper wire 1 line impedance Figure 3 4 Single Phase AC Power and Motor Connections L1 N Earth AC Motor is not provided with control Baldor Series 15P Control Metal conduit should be used to shield output wires from T1 T2 T3 of control to T1 T2 T3 of motor T1 T2 T3 T1 T2 T3 G Shield wires inside a metal con...

Page 14: ...g Amps Time Delay Amps AWG mm2 0 75 10 9 14 2 08 1 12 10 14 2 08 1 5 15 15 14 2 08 2 20 17 5 14 2 08 3 25 25 12 3 31 Note All wire sizes are based on 75 C copper wire 1 line impedance Figure 3 5 Single Phase 230VAC Power and Motor Connections L1 L2 L1 L2 L3 Earth AC Motor is not provided with control Baldor Series 15P Control Metal conduit should be used to shield output wires from T1 T2 T3 of con...

Page 15: ...ient temperature must not exceed 80 C DB connections are shown in Figure 3 6 Figure 3 6 Wiring for RGA Assembly See recommended Terminal Tightening Torques in Section 6 R1 Optional Dynamic Brake Resistor J5 Power Terminal Strip DB Terminals R1 R2 R2 Note Although not shown metal conduit should be used to shield all power wires and motor leads General Machinery Load Calculations 1 Calculate braking...

Page 16: ...d by S1 6 see Table 3 6 Note A potentiometer value of 5k to 10k 0 5 watt may be used Figure 3 7 Analog Input Analog Ground Analog Input 1 Pot Reference Command Pot 5k or 10k See recommended terminal tightening torque in section 6 J4 1 2 3 Analog Ground Analog Input 1 Not Used J4 1 2 3 Signal Source 0 10VDC or 4 20mA Table 3 6 S1 6 Switch Settings S1 6 J4 Description OFF Voltage Mode J4 1 is ground...

Page 17: ...tal Inputs S1 5 OFF J4 4 5 6 Reverse Not Used Forward J4 4 Forward Open Disables forward operation Decel to stop Closed Starts forward motor rotation J4 5 Reverse Open Disables reverse operation Decel to stop Closed Starts reverse motor rotation 1 GND 3 Wire Operation of Digital Inputs S1 5 ON J4 1 4 5 6 Reverse Stop Forward GND J4 4 Forward Momentary Closed Starts forward motor rotation J4 5 Reve...

Page 18: ...P1 P6 POWER LED is on when AC input power is applied to the control FAULT LED is on when a fault condition is present in the control FWD Press FWD to initiate forward rotation of the motor in local command mode LED is on when control is in forward run mode REV Press REV to initiate reverse rotation of the motor in local command mode LED is on when control is in reverse run mode STOP Press STOP to ...

Page 19: ... and Operation 4 2 S1 Settings OFF Open ON Closed S1 2X Base 1X Base 50 Hz 60 Hz REV Disabled REV Enabled Auto Manual 3 Wire 2 Wire 4 20mA Current 0 10V Voltage Remote Speed Local Speed Remote Command Local Command ...

Page 20: ...7 ON 6 ON Analog input CURRENT if S1 7 ON 7 OFF Use local speed reference front panel potentiometer 7 ON Use remote speed reference J4 connector 8 OFF Use local commands front panel FWD REV STOP 8 ON Use remote commands J4 connector Note 1 If power up start is ON and local commands are used the drive will resume operation in the same FWD or REV direction when power is applied Note 2 If power up st...

Page 21: ... 0 to 135 0 1 sec to 10 sec last half 135 265 10 sec to 60 sec 265 270 Coast Allows motor to coast to stop 10 Sec 0 1 Sec 60 Sec Coast Minimum frequency P3 Sets the minimum output frequency to the motor This is a percentage of the S1 1 base frequency setting 0 1 2 FBase Maximum frequency P4 Sets the maximum output frequency to the motor This is a percentage of the S1 2 frequency limit setting 1 2 ...

Page 22: ... rotation Note S1 7 and S1 8 can be set so that either or both can be local or remote inputs The front panel potentiometer can be used with remote command inputs by placing S1 7 OFF and S1 8 ON Also a remote speed reference can be used while the front panel switches are used by placing S1 7 ON and S1 8 OFF Speed Adjustment using a Remote Speed Reference To use an external potentiometer or other si...

Page 23: ...Pos Description 5 ON 3 Wire 6 OFF Voltage mode 7 ON Remote Speed Ref 8 ON Remote commands 0 10VDC signal input Figure 4 4 Remote 4 20mA 2 Wire Operation J4 1 2 3 4 5 6 Reverse Not used Speed Command Forward Not used Speed Command S1 Pos Description 5 OFF 2 Wire 6 ON Current mode 7 ON Remote Speed Ref 8 ON Remote commands 4 20mA signal input ...

Page 24: ... minimum bandwidth may be useful Before consulting the factory check that all power and control wiring is correct and installed per the recommendations given in this manual Figure 5 1 LED Identification POWER FAULT FWD REV STOP 0 10 20 30 40 50 60 70 80 90 100 Speed Fault LED FWD LED REV LED STOP LED POWER LED Fault Code Determination When the Fault LED is blinking a failure has been detected One ...

Page 25: ...t the control If error remains try these steps to correct the fault You may have to wait for the Overload timer to expire if the STOP LED is blinking a Verify proper sizing of control and motor b If error occurred while ramping motor check motor coupling and load c Increase ACCEL time P1 d Increase Decrease Torque Boost value P6 Overload Timer Indicates that fault code 2 has occurred to many times...

Page 26: ...te power problem Fault Code 4 Dynamic Brake or Over temperature faults Power LED Fault LED Action ON 4 Blinks Press Stop to reset the control If error remains try these steps to correct the fault a Correct motor loading Verify proper sizing of control motor and brake resistor b Relocate control to a cooler operating area Add cooling fans or air conditioner to control cabinet c Remove debris from f...

Page 27: ...Setting Potentiometer 5k or 10k 1 2 Watt Rated Storage Temperature 30 C to 65 C Operating Conditions Voltage Range 115 VAC Models 230 VAC Models 460 VAC Models 90 132 VAC 1 60 50Hz 180 264 VAC 3 60Hz 180 230 VAC 3 50Hz 342 528 VAC 3 60Hz 342 457 VAC 3 50Hz Input Line Impedance 1 Minimum Required Ambient Operating Temperature 0 to 40 C Derate Output 2 per C over 40 C to 55 C 130 F Maximum Enclosure...

Page 28: ... Frequency 50 or 60Hz Frequency Setting 0 10VDC 4 20mA and Rotary on front panel Accel Decel Separate Accel Decel rates 0 1 60 seconds Auto Start ON or OFF Protective Functions Inverter trip Over voltage over current under voltage motor overload Short Circuit Phase to phase and phase to ground Analog Input Potentiometer Input 0 10VDC Input Full Scale Range 0 10VDC and 4 20mA Differential Input Com...

Page 29: ... 460 460 1 0 75 2 1 3 2 4 2 ID15P401F5 ER 460 460 1 5 1 1 3 0 4 5 6 0 ID15P402 ER 460 460 2 1 5 3 4 5 1 6 8 ID15P403 ER 460 460 3 2 2 4 8 7 2 9 6 ID15P405 ER 460 460 5 3 7 7 6 11 4 15 2 ID15P407 ER 460 460 7 5 5 6 11 0 16 5 22 0 Note All specifications are subject to change without notice Dynamic Brake Resistors Table 6 2 Dynamic Braking Resistor Assemblies RGJ Control VAC Minimum Oh Continuous Ra...

Page 30: ...93 B POWER FAULT FWD REV STOP 0 10 20 30 40 50 60 70 80 90 100 Speed A A 5 660 144 for 230VAC 5hp and 460VAC 7 5 A 4 910 125 all other sizes B 4 886 124 for 230VAC 5hp and 460VAC 7 5 B 4 834 123 all other sizes For mounting use four 8 x 1 3 8 long screws OM000A03 OM001A13 0 870 Dia inches mm ...

Page 31: ...Baldor District Offices ...

Page 32: ...BALDOR ELECTRIC COMPANY P O Box 2400 Fort Smith AR 72901 2400 479 646 4711 Fax 479 648 5792 Baldor Electric Company Printed in USA MN715P 2 07 ...

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