Wrapping Hose
ROLLER OUTLET
DELIVERY
HOSE
HOSE
LOOP
BUMPER STOP
SIDE PANEL
HOSE LOOP
Hose Clamps
Keeper
(Safety Ring)
Power Spring
MAINTENANCE
Replacing Power Spring:
1. Be sure the system pressure has been relieved.
Follow the pressure relieve procedures.
2. Disconnect inlet hose. Remove the reel to work
bench and clamp reel base securely.
3. Retract the hose and remove necessary
wraps until
all power spring tension has been
removed
.
4. Remove lock nut (44) from shaft (5).
5. Pull out side panels and shaft assembly from
base collar (27).
6. Remove reel from clap and lay it on a flat work
surface so the base plate (25) of the reel is
on the bottom.
7. Remove nuts (13) and then remove spring case
assembly (20 & 23) with both screws (35 & 36)
and spacers (45 & 46) still attached.
8. Be sure case is laying flat on the work surface.
Then using extreme caution, remove both safety
cotter pins from sides of case and lift up on
the spring case cover (20) to expose the power
spring.
9.
Carefully Inspect the Power Spring
; If either
end of the power spring is worn or damaged
and will not engage the ratchet properly replace
the power spring.
If the power spring has become uncoiled inside
the spring case, the “keeper” has failed. It is
strongly advised that you replace the complete
spring case assembly. The “keeper” is a metal
band that is placed around the power spring to
keep it from uncoiling when removed from the
Figure 7
Figure 8
Keeper & Safety Clamps
Pressure Relief Procedure:
Follow this procedure before maintaining and/
or repairing your Premium Hose Reel and/or
any part of system.
1) Disconnect the air to the pump.
2) Point dispensing valve away from
yourself and others.
3) Open dispensing valve until
pressure is relieved.
WARNING
!
!
W A R N I N G :
USE EXTREME
CAUTION WHEN HANDLING THE POWER
SPRING! The spring is
ALWAYS
under great
tension and could be propelled from the case
with enough force to cause
SERIOUS
bodily
injury. To reduce the risk of serious bodily
injury, use extreme caution when removing
the top cover (20). Be sure the spring case is
lying flat, and then carefully lift up the cover
to expose the power spring.
7
