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MAINTENANCE

Replacing Service Hose:

1.  Be sure the pressure supply has been 

relieved. 

Follow the pressure relieve 

procedures below.

2.  Pull hose on reel down just enough to allow 

stop pawl to engage ratchet.  This will lock 

reel into position.

3.  Remove the dispensing valve and hose 

stop.

Swivel Seal Assembly

Backups

(2 EA.)

Backups

(2 EA.)

O-RINGS

Replacing Seals in Swivel:

1.  Be sure the system pressure has been 

relieved. 

Follow the pressure relieve 

procedures below.

2.  Disconnect inlet hose. Remove the reel to 

work bench and clamp reel base securely.

3.  Extend the hose fully and latch the reel. 

Unscrew service hose from swivel union 

(2). Remove the retaining ring (6) and swivel 

elbow (2).

4.  Remove the worn o-rings (4) and backups 

(3). Clean the swivel shaft and inspect for 

wear or damage. Grease the new o-rings 

and swivel shaft. Install the new o-rings 

and  backups,  refer  to  figure  6  below  for 

pictorial illustration for assembling o-rings 

and backups.

Figure 6

4. Wearing 

Heavy Leather Gloves

, firmly 

grab the outside edge of the spool with both 

hands. Let the spool rotate slowly through 

your hands until the spool stops. When 

the spool stops the spring tension will be 

released. The hose can now be unwrapped 

and removed from the reel.

5  From open side of reel begin to wrap new 

hose around spool in a clockwise direction.

6.  Pull hose out through roller outlet and 

reassemble hose bumper stop and 

dispensing Control Handle.

7.  Position the bumper stop so that the hose 

will extend enough so that all operators 

can reach it.

 WARNING:

 

Wear Heavy Leather 

Gloves

 when replacing service hose and/or 

replacing power spring to protect your hands 

from injury.

!

 

Pressure Relief Procedure:

Follow this procedure before maintaining and/

or repairing your Premium Hose Reel and/or 

any part of system. 

1)   Disconnect the air to the pump.

2)   Point dispensing valve away from

 

yourself and others.

3)   Open dispensing valve until

 

pressure is relieved.

WARNING

!

Installing the Derail Bracket

The derail bracket is included with all Signature 

Series hose reels except open 30 ft. models.
1.  Loosen the two mounting screws,indicated 

in the diagram, to allow Derail Bracket 

to be inserted under the Mounting Base 

(#824455).   

2.  Adjust  Derail  Bracket  to  allow  sufficient 

clearance for the Hose Reel to spin freely. 

Maximum clearance should be no more 

than 1/4”.

3.  Retighten mounting screws.

Derail 

Bracket

Mounting Screws

Hose

Reel

Mounting Base

6

Summary of Contents for Signature Series

Page 1: ...mbers and Technical Data SIGNATURE REELS Multi Purpose Transfer OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE Thoroughly read and understand this manual before installing operating or servicing...

Page 2: ...and or repairing your Premium Hose Reel and or any part of system 1 Disconnect the air to the pump 2 Point dispensing valve away from yourself and others 3 Open dispensing valve until pressure is rel...

Page 3: ...0 005 40 x 3 8 300 psi 8136 040 8142 002X 2120 017 2120 015 50 x 3 8 300 psi 8136 050 8142 002X 2120 017 2120 020 50 x 1 2 300 psi 8141 050 8142 002X 2120 017 Med Pressure Oil ATF Antifreeze Inlet 1 2...

Page 4: ...ension has been adjusted for table wall mounting unless ordered without hose If a bare reel has been ordered see installation of hose instructions and power spring adjustment on following steps 1 Sele...

Page 5: ...e the stop pawl 8 Wrap one to two loops around the spool then retract the hose again NOTE Check the power spring tension the hose must pull out fully and retract fully Wrap ONE more loop onto spool ex...

Page 6: ...pool stops When the spool stops the spring tension will be released The hose can now be unwrapped and removed from the reel 5 From open side of reel begin to wrap new hose around spool in a clockwise...

Page 7: ...ring 9 Carefully Inspect the Power Spring If either end of the power spring is worn or damaged and will not engage the ratchet properly replace the power spring If the power spring has become uncoiled...

Page 8: ...the spring case and cover Install new power spring 12 Install the new power spring making sure that it is laid into the spring case Clockwise and that the outside end loop is around spring case bolt...

Page 9: ...22 Replace power spring see page 7 Low or high tension Lost wraps or too many wraps of on hose hose on reel Hose will not retract Stop pawl lock up CAUTION Following the directions on page 6 paragraph...

Page 10: ...ure Swivel parts can be purchased separately but it is recommended that the complete swivel be replaced if or when swivel fails Figure 12 45 46 44 x6 places 4 94 11 00 R 22 3 55 7 55 10 30 88 2 50 4 0...

Page 11: ...32 Stud 1 x x x x 22 826728 Power Spring 1 x 22 808966 Power Spring 1 x x x Parts Listing for Signature Classic BARE Reels 2120 016 2120 017 2120 018 2120 019 Item Part Description Qty 23 824459 Sprin...

Page 12: ...installing derail bracket changed qty of item 13 to six and removed item 24 NOT IN USE Rev O Added note about inlet connection on page 4 Rev P Changed model number for hoses on air water reels Rev Q...

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