Balcrank Signature Series Operation, Installation, Maintenance And Repair Manual Download Page 5

Ceiling Mounting:

The power spring tension will need to be adjusted 

for the ceiling height of the building. If a bare 

reel has been ordered see installation of hose 

instructions and power spring adjustment on the 

following steps.
1.  Select the mounting location. If the ceiling is 

very high, suspend a suitable support structure 

for the reels, so the hoses will be long enough 

to reach service area.

2.  Locate the mounting holes for drilling, using 

measurements on previous page. If mounting 

directly to H-Beam use mounting kit 2230-017 

(no drilling required).

3.  Adjust the outlet arm position as required by 

loosening and removing the four 10-32 locknuts 

(43). Once arm is positioned correctly retighten 

to 80 to 90 inch pounds.

4.  Fasten the base using bolts of a sufficient 

strength to prevent the reel from “shearing bolts” 

during operation when hose is pulled.

5.  Connect supply line to the inlet of hose reel. 

6.  Hose reels shipped with hoses come from the 

factory with the tension preset for a typical 

table/wall installation. For a ceiling installation 

you will need to adjust for more or less tension, 

by removing or adding one to two wraps of 

hose from spool.

7.  If your are installing a hose onto a Bare Reel, 

connect the service hose to the swivel union 

(2). Then wrap the hose loosely around the 

spool. Extend the hose fully and engage the 

stop pawl.

8.  Wrap one to two loops around the spool, then 

retract the hose again.

NOTE:

 Check the power spring tension; the hose 

must pull out fully and retract fully. Wrap ONE more 

loop onto spool, extend the hose, and latch it Do this 

as many times as necessary until the power spring 

has the desired tension.
9.  Install the hose stop and dispensing valve. 

Position the hose stop so the hose extends far 

enough for all operators to reach it.

 CAUTION:

 

Always Fully Extend

 hose before 

pressurizing or damage may occur to side 

panels.

TYPICAL INSTALLATIONS

2230-017

MOUNTING

BRACKET KIT

(FOR I-BEAM MOUNTING)

Ceiling Mounting

Typical Inlet Line

Configuration

ELBOW DROP

TO REEL

SUPPLY

LINE

SHUTOFF

VALVE

2 ft. CONNECTING HOSE

TO REEL INLET

Model 2230-014

Hose Reel Mounting Plate

1.  Bolt the hose reel mounting plate onto the 

mounting channel.

2.  Install rear bolts loosely on the mounting plate.

3.  Slide the slotted side of the hose reel base 

into position and hold with the integrated swing 

clamp which is part of the adapter plate.

4.  This leaves both hands free to install and tighten 

the nuts and bolts which secure the hose reel in 

final installed position.

Figure 3

Figure 4

Figure 5

 CAUTION:

 

Do Not

 put so many loops onto 

the reel that the power spring winds tightly before the 

hose is fully extended. A power spring that has been 

wound too tight stops rotating before the hose is fully 

extended. This condition will wear the hose and power 

spring prematurely. To decrease tension, remove one 

to two loops of hose from the reel.

!

5

Summary of Contents for Signature Series

Page 1: ...mbers and Technical Data SIGNATURE REELS Multi Purpose Transfer OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE Thoroughly read and understand this manual before installing operating or servicing...

Page 2: ...and or repairing your Premium Hose Reel and or any part of system 1 Disconnect the air to the pump 2 Point dispensing valve away from yourself and others 3 Open dispensing valve until pressure is rel...

Page 3: ...0 005 40 x 3 8 300 psi 8136 040 8142 002X 2120 017 2120 015 50 x 3 8 300 psi 8136 050 8142 002X 2120 017 2120 020 50 x 1 2 300 psi 8141 050 8142 002X 2120 017 Med Pressure Oil ATF Antifreeze Inlet 1 2...

Page 4: ...ension has been adjusted for table wall mounting unless ordered without hose If a bare reel has been ordered see installation of hose instructions and power spring adjustment on following steps 1 Sele...

Page 5: ...e the stop pawl 8 Wrap one to two loops around the spool then retract the hose again NOTE Check the power spring tension the hose must pull out fully and retract fully Wrap ONE more loop onto spool ex...

Page 6: ...pool stops When the spool stops the spring tension will be released The hose can now be unwrapped and removed from the reel 5 From open side of reel begin to wrap new hose around spool in a clockwise...

Page 7: ...ring 9 Carefully Inspect the Power Spring If either end of the power spring is worn or damaged and will not engage the ratchet properly replace the power spring If the power spring has become uncoiled...

Page 8: ...the spring case and cover Install new power spring 12 Install the new power spring making sure that it is laid into the spring case Clockwise and that the outside end loop is around spring case bolt...

Page 9: ...22 Replace power spring see page 7 Low or high tension Lost wraps or too many wraps of on hose hose on reel Hose will not retract Stop pawl lock up CAUTION Following the directions on page 6 paragraph...

Page 10: ...ure Swivel parts can be purchased separately but it is recommended that the complete swivel be replaced if or when swivel fails Figure 12 45 46 44 x6 places 4 94 11 00 R 22 3 55 7 55 10 30 88 2 50 4 0...

Page 11: ...32 Stud 1 x x x x 22 826728 Power Spring 1 x 22 808966 Power Spring 1 x x x Parts Listing for Signature Classic BARE Reels 2120 016 2120 017 2120 018 2120 019 Item Part Description Qty 23 824459 Sprin...

Page 12: ...installing derail bracket changed qty of item 13 to six and removed item 24 NOT IN USE Rev O Added note about inlet connection on page 4 Rev P Changed model number for hoses on air water reels Rev Q...

Reviews: