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9

Repair Kits: 

There are three kits available to repair the stub 

and drum “Bobcat 130” pumps:

  * 827711 (air piston parts for all pumps)

  ** 900020 (fluid seals for carbon steel pumps)

 *** 828070 (fluid seals for stainless steel pumps)

 

PRESSURE RELIEF  

 

 

PROCEDURE:

 

Follow  this  procedure   

whenever you shut off the pump, when checking or servic-

ing any part of the system and when installing, cleaning 
or changing any part of the system.

1 )   Disconnect the air to the pump.
2)   Point dispensing valve away from

 

yourself and others.

3)   Open dispensing valve until

 

pressure is relieved.

WARNING

!

  # 828359 O-ring used on pumps built before 10/13/08.

Old O-ring (828359) will be tagged in service kit with a twist 

tie for identification.

 ## 826676 O-ring used on pumps built after 10/13/08 

Parts List

11

10-005

11

10-006

11

10-008

1160-002

1160-003

1160-006

Item Part#

Description

1

827710 Air Valve Assy

1 1

1 1 1 1

2

826658 Upper pump rod

1 1

1 1 1 1

3

805723 Crimp Nut

1 1 1

4

806629 Washer

1 1 1

5

826052 Adapter

1 1 1

6

826680 Rod

1 1 1

7

831507 Lower pump rod (316 SS) 1 1

1

827415

Lower pump rod (316 SS)

1 1 1

8

827441

O-Ring Viton, -120***

1 1 1

9

832181 Coupler

1 1

1

10

826248

Wear Band**

1 1

1

11

821570

Screw, 1/4-20 x 1 1/8”

4 4

4

12

813913

Nut, 1/4-20

4 4

4

13

832180 Plate, Upper

1 1

1

14

827168

1” Ball (Delrin)***

2 2 2

806962

1” Ball (STL)

2 2

2

15

832022 Fluid piston (STL)

1 1

1

828988 Fluid piston (316 SS)

1 1 1

16

831638 O-Ring, Buna-N, -325**

1 1

1

827065 Quad-Ring, Viton, -325**

1 1 1

17

826660 Cap (Alum.)

1 1

1 1 1 1

18

828529 Flat Gasket*

2 2

2 2 2 2

19

826663 Spring*

1 1

1 1 1 1

20

826664

Spring Retainer

1 1

1 1 1 1

21

826665

Screw, 1/4-20 x 1/2”

1 1

1 1 1 1

22

827727 Air Piston Tube (STL)

1 1

1 1 1 1

23

808439

Spring*

1 1

1 1 1 1

24

807342

O-Ring, Buna-N, -222*

1 1

1 1 1 1

25

827780 Upper Body (Alum)

1 1

1 1 1 1

26

827767

Muffler Screen (Brass)

2 2

2 2 2 2

27

827766

Muffler Foam**  ***

2 2

2 2 2 2

28

827426

Retaining Spring***

1 1 1

831544

Retaining Ring**

1 1

1

29

827425

Backup Ring (Brass)***

1 1

1

831542

Backup Ring (Delrin)**

1 1 1

30

831540

Wiper Seal, Ultrathane**

1 1

1

826072 Wiper Seal, Viton**

1 1 1

31

831663 Lower Body (STL)

1 1

1

828366 Lower Body (316 SS)

1 1 1

32

829002 Lock Washer (STL)

4 4 4

805784

Lock Washer (STL)

4 4

4

Parts List

11

10-005

11

10-006

11

10-008

1160-002

1160-003

1160-006

Item Part#

Description

33

829001

Screw, 1/4-20 x 3/4”

4

4

4

805823

Screw, 1/4-20 x 3/4”

4

4

4

34

828359

O-Ring, Buna-N -136**#

1

1

1

826676

O-Ring, Buna-N -033**## 1

1

1

826679

O-Ring, Viton -132***

1

1

1

35

832560

Pump Tube, (STL), 6.8”

1

831205

Pump Tube, (316SS), 6.8”

1

832561

Pump Tube, (STL), 31”

1

1

831206

Pump Tube, (316SS), 31”

1

1

36

826678

O-Ring, Buna-N, -133**

1

1

1

826679

O-Ring, Viton, -132***

1

1

1

37

831993

Footvalve, (STL)

1

1

1

829027

Footvalve, (316SS)

1

1

1

38

827427

Retaining Pin (316SS)***

1

1

1

829769

Retaining Pin (STL)**

1

1

1

39

831489

Grounding Lug 

(not shown)

1

1

1

1

1

1

40

830108

Lower Plate

1

1

1

41

4411-009

Bung adapter (Alum)

1

42

4411-017

Bung adapter 

(Nickel plated)

1

Summary of Contents for 1160-002

Page 1: ...be 1110 008 General Lube w bung adapter 1160 002 Antifreeze 1160 003 Antifreeze w bung adapter 1160 006 Antifreeze SERVICE BULLETIN SB1078 Revision C 09 10 Thoroughly read and understand this manual b...

Page 2: ...observed Check equipment regularly and repair or replace worn and damaged parts Never alter or modify any parts of this pump doing so may cause damage to pump and or personal injury Under no circumst...

Page 3: ...rt Size 1 NPTF Fluid Outlet Port Size 3 4 NPTF Wetted Parts General Lube Steel Al Acetal Buna N Ultrathane Antifreeze 300 Series S Steel Acetal Viton Noise Level DBA 72 82 PERFORMANCE FLOW CURVES Note...

Page 4: ...piece body with the upper section beingAluminum and the lower section beingAluminum or 316 SS depending on model number The lower section s flanged coupling contains a 4 hole bolt pattern which allows...

Page 5: ...these products 1 Install an air line regulator to control pump speed and air pressure for the system 2 Install an air line filter to remove and trap contaminates that could cause unwanted wear and tea...

Page 6: ...shut off air supply immediately Refill the supply container and prime the pump to eliminate air in the fluid line NOTE To prevent air from being sucked into the pump and fluid lines if the supply cont...

Page 7: ...flush Clear 1 TROUBLE PROBABLE CAUSES REMEDY 1 Follow the Pressure Relief Procedure on page 6 and disconnect the fluid line If the pump starts when the air is turned on again the line etc is clogged T...

Page 8: ...29 30 31 32 33 34 35 36 37 38 11 12 13 40 Pump Schematic Bobcat 130 Series 1 1 Ratio Pump This assembly used on Stainless Steel Model Nos 1160 002 1160 003 and 1160 006 ThisassemblyusedonCarbon Steel...

Page 9: ...28988 Fluid piston 316 SS 1 1 1 16 831638 O Ring Buna N 325 1 1 1 827065 Quad Ring Viton 325 1 1 1 17 826660 Cap Alum 1 1 1 1 1 1 18 828529 Flat Gasket 2 2 2 2 2 2 19 826663 Spring 1 1 1 1 1 1 20 8266...

Page 10: ...ith a pipe wrench Remove and inspect pin 38 for wear straightness etc Replace if required Remove footvalve ball 14 and seal 36 inspect and replace if required Reassemble in reverse order mODEL 1160 00...

Page 11: ...Wrap replacement lower rod in protective material before placing in the vise Apply thread adhesive to the connecting rod 6 and reassemble with the short thread length into the rod Replace the washer...

Page 12: ...e Warranty Procedure Eligible products are defined in the Balcrank Lubrication Equipment Accessories User Price List Refer to the Balcrank web site www balcrank com for a copy Any equipment returned t...

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