background image

5

TYPICAL INSTALLATIONS

INSTALLATION

Remove pump from carton and attach to cover, bung fitting 

or other mountings.

Blow out any foreign material from the air supply line before 

connecting to pump. An air line filter/regulator is recommended 

for all applications; wet and dirty air will shorten the life of the 

pump.

NOTE:

  For  severe  duty  applications,  an  air  line  lubricator 

is  recommended  for  better  performance  and  longer  pump 

life. Use an SAE 10 oil and set the lubricator for 2 drops per 

hour.

Be sure the air supply is OFF before connecting accessories 

and/or pump.

NOTE: 

DO NOT

 hang Filters/Regulators/Lubricators or other 

equipment of this type directly from pump air inlet. The fittings 

are not strong enough to support the weight and may cause 

one or more to leak and/or break. A bracket should be used 

to support the use of these products.

1.  Install an air line regulator to control pump speed and air 

pressure for the system.

2.  Install an air line filter to remove and trap contaminates 

that could cause unwanted wear and tear on pump air 

motor.

3.  Install a quick disconnect coupler to relieve air pressure 

between the pump air motor and regulator for servicing 

purposes later.

4.  Install  fluid  hose,  making  note  of  fluid  and  pressure 

compatibility of hose.

Figure 3

Drum Installation

Figure 4

Optional Wall Mount

Bracket (4411-008)*

*

Hoses sold separately

Fluid Outlet

B  1.3:1 Ratio Pump

C  Air Regulator

D  Air Filter/Separator

E  Shut Off Valve

Air Supply

H  Pressure Relief Valve

A

B

C

D

E

F

H

A

B

C

D

E

F

H

CAUTION

If you are not using a low-level cut-off at the pump fluid 

intake, install a pump runaway valve to shut off the air 

to  the  pump,  when  the  pump  accelerates  beyond  the 

pre-adjusted setting. A pump that runs too fast can be 

seriously damaged.

!

WARNING: Attach a proper ground wire to the 

Bobcat’s grounding lug (item 40) before starting 

the pump

.

!

Summary of Contents for 1160-002

Page 1: ...be 1110 008 General Lube w bung adapter 1160 002 Antifreeze 1160 003 Antifreeze w bung adapter 1160 006 Antifreeze SERVICE BULLETIN SB1078 Revision C 09 10 Thoroughly read and understand this manual b...

Page 2: ...observed Check equipment regularly and repair or replace worn and damaged parts Never alter or modify any parts of this pump doing so may cause damage to pump and or personal injury Under no circumst...

Page 3: ...rt Size 1 NPTF Fluid Outlet Port Size 3 4 NPTF Wetted Parts General Lube Steel Al Acetal Buna N Ultrathane Antifreeze 300 Series S Steel Acetal Viton Noise Level DBA 72 82 PERFORMANCE FLOW CURVES Note...

Page 4: ...piece body with the upper section beingAluminum and the lower section beingAluminum or 316 SS depending on model number The lower section s flanged coupling contains a 4 hole bolt pattern which allows...

Page 5: ...these products 1 Install an air line regulator to control pump speed and air pressure for the system 2 Install an air line filter to remove and trap contaminates that could cause unwanted wear and tea...

Page 6: ...shut off air supply immediately Refill the supply container and prime the pump to eliminate air in the fluid line NOTE To prevent air from being sucked into the pump and fluid lines if the supply cont...

Page 7: ...flush Clear 1 TROUBLE PROBABLE CAUSES REMEDY 1 Follow the Pressure Relief Procedure on page 6 and disconnect the fluid line If the pump starts when the air is turned on again the line etc is clogged T...

Page 8: ...29 30 31 32 33 34 35 36 37 38 11 12 13 40 Pump Schematic Bobcat 130 Series 1 1 Ratio Pump This assembly used on Stainless Steel Model Nos 1160 002 1160 003 and 1160 006 ThisassemblyusedonCarbon Steel...

Page 9: ...28988 Fluid piston 316 SS 1 1 1 16 831638 O Ring Buna N 325 1 1 1 827065 Quad Ring Viton 325 1 1 1 17 826660 Cap Alum 1 1 1 1 1 1 18 828529 Flat Gasket 2 2 2 2 2 2 19 826663 Spring 1 1 1 1 1 1 20 8266...

Page 10: ...ith a pipe wrench Remove and inspect pin 38 for wear straightness etc Replace if required Remove footvalve ball 14 and seal 36 inspect and replace if required Reassemble in reverse order mODEL 1160 00...

Page 11: ...Wrap replacement lower rod in protective material before placing in the vise Apply thread adhesive to the connecting rod 6 and reassemble with the short thread length into the rod Replace the washer...

Page 12: ...e Warranty Procedure Eligible products are defined in the Balcrank Lubrication Equipment Accessories User Price List Refer to the Balcrank web site www balcrank com for a copy Any equipment returned t...

Reviews: