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Template  56377  10-05-12

5

Manufactured under one or more of these patents.  U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,834 b2, 

Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending.                                            © Copyright 2009 Balboa Water Group.

59267_59268_A   05-13-19

Wiring Diagram 

Hardware Setup

OPTIONAL 120VAC CONFIG 

FOR SETUP 3 & 4 ONLY

WIRING SHOWN IS FOR A 120VAC-ONLY SYSTEM 

(1.25kW @ 120VAC HEATER) 
FOR A 240V HEATER, MAKE THE FOLLOWING CHANGES:

1. TB1 MUST BE WIRED WHT-1, BLK-2, RED-3

2. MOVE J46 AND J38 WIRES FROM AREA 3 TO AREA 1

3. MOVE J24 JUMPER TO THE 240V POSITION

4. CHANGE F3 FUSE BACK TO 0.1A SLO-BLOW

5. PUT J31 JUMPER ON 2 PINS

A3
A2

SWITCHES #2 & #3 

SHOULD BE SET TO OFF 

WHEN SYSTEM IS 

CONFIGURED AS 120VAC.

OFF

ON

PUMP 1, OZONE, AND CIRC MUST ALL BE 120V IN THIS CONFIGURATION.

WHT

GFCI

BLK

GRN

WITH
GFCI
CORD,
SERVICE
IS 12A
MAX.

16A
SERVICE
REQUIRES
WALL-MOUNT 20A
GFCI / BREAKER.

TB1

1

2

3

1

2

J4

J8

J18

J51

J1

J27

J10

3

J20

J10

J12

J88

J52

J38

 AV

J46

PUMP1

CIRC

OZONE

J24 JUMPERS MUST BE IN

120V POSITIONS AS SHOWN

HERE WHEN HEATER IS 

CONFIGURED AS 120VAC.

J31

J31 JUMPER MUST BE ON

1 PIN WHEN HEATER IS 

CONFIGURED AS 120VAC.

J31

J31 JUMPER MUST

BE ON 2 PINS 

WHEN HEATER IS

CONFIGURED AS 240VAC.

J24 JUMPER 

MUST BE IN

240V POSITION

AS SHOWN HERE 

WHEN HEATER

IS CONFIGURED

AS 240VAC.

120V

120V

240V

J24

120V

120V

240V

J24

F3 0.16A SLO-BLOW

F3 FUSE MUST BE REPLACED BY A

0.16A SLO-BLOW FUSE (SUPPLIED

WITH PACK) WHEN HEATER IS

CONFIGURED AS 120VAC.  SAVE THE

ORIGINAL 0.1A FUSE IN CASE THE

HOMEOWNER WANTS TO CONVERT BACK

TO A 240VAC HEATER.

F3 0.1A SLO-BLOW

F3 FUSE MUST

BE RESTORED

TO THE 0.1A

SLO-BLOW

FUSE WHEN

HEATER IS

CONFIGURED

AS 240VAC.

WHT
BLK
RED

1
2
3

LOCATION 

DEVICE 

VOLTS 

MAX AMPS  FROM 

TO

J9  

2/1-SP PUMP 1

 

240V**  12A MAX 

J46

 

AREA 3

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

J19

 

CIRC PUMP

 

240V**

 

2A MAX

 

 

J21

 

OZONE

 

 

0.5A

 

CIRC AND OZONE LINE 1 CONNECTION

 

J51, J52

 

AREA 2

   

 

J33

TV / AV

120V

3A

J38

 

AREA 1

J11 & J13

HEATER

240V

5.5 kW

J15

SPA LIGHT

10V

1A

**PUMP 1, CIRC AND OZONE ALL MUST BE THE SAME VOLTAGE.

SENSOR A

SENSOR B

5.5 kW HEATER

TORQUE RANGE FOR HEATER 

CONNECTIONS:  30 TO 35

IN. LBS. 

EXPANDER X-P

J3

PUMP 2

K1

J6

J2

W12

EXPANDER X-P

LOCATION

DEVICE

VOLTS

AMPS

FROM

TO

FROM

TO

J6

PUMP 2

240V

12A

W12

AREA 3

J3

J55

GFCI-PROTECTED CIRCUIT REQUIRED

L2

(RED)

N/A

L1

(BLK)

N

(WHT)

WHT

BLK

RED

GRN

TORQUE RANGE 

FOR TB1: 27-30IN.LBS.

ALL UNUSED SWITCHES SHOULD BE OFF

8
7
6
5
4
3
2
1

OFF POSITION  

S1 SWITCH #

ON POSITION

*SWITCH # 6 SHOULD BE SET TO OFF UPON FINAL INSTALLATION.

NOTE:  SWITCH A7 MUST BE OFF WHEN USING GRAPHIC
PANELS (TP800, TP900, OR SPATOUCH FAMILY).

TBD
STANDARD MENUS
STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
1 MIN HTR COOLDOWN (ELEC)
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF

TBD 
SIMPLIFIED MENUS
MEMORY RESET*
SPECIAL AMPERAGE RULE ON
5 MIN HTR COOLDOWN (GAS)
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON

NOTE:  SWITCH A7 SHOULD BE
OFF IF USING WIFI, SINCE
WIFI DOESN’T SUPPORT
SIMPLIFIED MENUS.

INSTEAD OF 

SETUP #2,

THIS SYSTEM IS 

CONFIGURED IN 

SETUP #:

 

F POLLING 

1-SPEED  1-SPEED 

°F

  2 

NONE 

2-SPEED 1-SPEED 

°F

 

F POLLING 

1-SPEED 

NONE 

°F

 4 

NONE 

2-SPEED  NONE 

°F

 SETUP # 

CIRC PUMP 

PUMP 1  PUMP 2  TEMP SCALE

FOR SUPPLY CONNECTIONS, 

USE CONDUCTORS SIZED ON THE 

BASIS OF 60°C AMPACITY BUT 

RATED MINIMUM OF 90°C.

CONNECT ONLY TO CIRCUITS PROTECTED BY A CLASS A GFCI.

A DISCONNECTING MEANS MUST BE INSTALLED WITHIN SIGHT FROM 

THE EQUIPMENT AND AT LEAST 5 FEET (1.52 M) FROM THE 

INSIDE WALLS OF THE POOL, SPA, OR HOT TUB.

USE COPPER CONDUCTORS ONLY.

EMPLOYER UNIQUEMENT 

DES CONDUCTEURS DE CUIVRE.  

#6 AWG MIN. WIRE= 90°  

F4 1A SLO-BLOW

F5 1A SLO-BLOW

F3 0.1A SLO-BLOW

TB1

1

2

3

K5

K1

K2

K4

K3

F6 30A 250VAC

T1

J16

J17

J23

SERIAL

J5

REMOTE

RELAY

BOARD

J28 AUX FRZ

J35 MAIN

J34 MAIN

K7

K12

120V

120V

240V

J24

J9

PUMP 1

J19

CIRC

J21

OZONE

J33

A/V

1

2

J4

J8

J18

J55

J3

J6

J51

J1

J27

J110

J13

HEATER 1

J2

J7

3

J20

J10

J12

J88

J22

ON

S1

J31

J30

J109

J15

LIGHT

J52

J46

J38

J11

HEATER 2

TP (MAIN) PANELS

J34 OR J35

TOTAL OUTPUT AMP DRAW NOT TO 

EXCEED MAX INPUT RATING OF SPA

05-01-19

BP100G2 PN 59267

USE EARTH GROUND CONNECTIONS 

AS INDICATED INSIDE SYSTEM ENCLOSURE

1

8

WIFI

TRANSCEIVER

J34 OR J35

Summary of Contents for 59267

Page 1: ...ation Signature F402B0EF Eng Project Number 5205 Control Panels See later pages for more information spaTouch 2 Any version version 2 0 or later required for bba 2 fully integrated functionality Icon...

Page 2: ...19 Part EPN Date Originator Changes Made 59267 59268 5205 05 01 19 BWG Generic BP100G2 system supporting most of the Setups the BP100 board can do with a pump expander board System Revision History bb...

Page 3: ...TE The above 120V spec is only when using a wall mount GFCI breaker If using a GFCI cord the breaker is 15A and so the service is limited to 12A BP systems automatically detect 50Hz vs 60Hz However po...

Page 4: ...deliver 20 GPM through heater 1 Speed in Setups 1 3 Pump 2 240VAC 1 Speed 12A max 15 minute timer Unused in Setups 3 4 Circ Pump 240VAC 1 Speed 2A max Programmable Filtration Cycles Polling This is th...

Page 5: ...J15 SPA LIGHT 10V 1A PUMP 1 CIRC AND OZONE ALL MUST BE THE SAME VOLTAGE SENSOR A SENSOR B 5 5 kW HEATER TORQUE RANGE FOR HEATER CONNECTIONS 30 TO 35 IN LBS EXPANDER X P J3 PUMP 2 K1 J6 J2 W12 EXPANDE...

Page 6: ...Australian patent 2373248 other patents both foreign and domestic applied for and pending Copyright 2009 Balboa Water Group 59267_59268_A 05 13 19 Setup Reference Table Setup Circ Pump Pump 1 Pump 2 T...

Page 7: ...ftware Setups While in Test Mode press the indicated icons to move from screen to screen ON 1 10 S1 Changing Software Setups with spaTouch Icon Driven Panels Once on the Setup Selection screen press t...

Page 8: ...ng move DIP Switch 1 on S1 on the Main circuit board to ON The system will enter Test Mode Moving DIP Switch 1 to OFF will exit Test Mode Software Setups Under the TEST Menu the Setup screen will allo...

Page 9: ...The system will enter Test Mode Moving DIP Switch 1 to OFF will exit Test Mode Software Setups Under the TEST Menu the Setup screen will allow changing the Setup from 1 to any number established by t...

Page 10: ...e Setup may require wiring changes as well refer to the wiring diagram or wiring diagram addendum THIS SYSTEM IS CONFIGURED AS SETUP Indicates Flashing or Changing Segment Key A temperature button use...

Page 11: ...6590188 6976052 6965815 7030343 7 417 834 b2 Canadian Patent 2342614 Australian patent 2373248 other patents both foreign and domestic applied for and pending Copyright 2009 Balboa Water Group 59267_...

Page 12: ...e spa is powering up to restore factory settings as determined by software configuration A2 and A3 work in combination to determine the number of high speed devices and blowers that can run before the...

Page 13: ...t be enabled in software as well J30 Do Not Use J31 Jumper on 1 pin when heater voltage is 120V Jumper on 2 pins when heater voltage is 240V J24 Jumper on center two pins 240V when heater voltage is 2...

Page 14: ...her patents both foreign and domestic applied for and pending Copyright 2009 Balboa Water Group 59267_59268_A 05 13 19 Replacement Parts PCBA Main PCBA 59269 Expander PCBA 59232 HEATER s Heater 58421...

Page 15: ...l Pump Timer 15 Minutes Blower Timer 15 Minutes Mister Timer 15 Minutes Light Timer 240 Minutes Circ when enabled Programmable Polling Circ Pump can be set with the following functions 24 hr 24 hr w 3...

Page 16: ...for default settings choose a desired C value that after rounding cor responds to a Fahrenheit value C 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 F 39 41 43 45 46 48 50 52 54 55 57 59 61 63 6...

Page 17: ...2 Hour 12 Hour 24 Hour N A Filter 1 Start Hour 20 00 8 00 PM 00 00 to 23 00 1 Hour Filter 1 Duration 2 Hours Between 15 Min and 23 45 15 Minutes or continuous Filter Cycle 2 Default OFF OFF ON N A Fil...

Page 18: ...ders Shown Yes Yes No N A Check pH OFF See Reminder Period Note 1 Days Check Sanitizer OFF See Reminder Period Note 1 Days Clean Filter 30 Days See Reminder Period Note 1 Days Test GFCI OFF See Remind...

Page 19: ...igh speed together Blower can be allowed or suppressed when number of pumps selected is reached No Limitation does not restrict pump or blower operation DIP Switch 5 is used to choose Special Amperage...

Page 20: ...4 1 N A N A N A N A 2 Jets 1 Jets 1 Jets 1 Jets 1 3 Jets 2 Jets 2 Light Light 4 Light Light Invert Invert 5 Invert Invert Circ Icon Undefined 6 Circ Icon Undefined Undefined Undefined 7 Undefined Und...

Page 21: ...Jets 1 A3 Jets 2 Jets 2 Light 1 Light 1 A4 Light 1 Light 1 Invert Invert A5 Invert Invert Circ Icon Undefined A6 Circ Icon Undefined Undefined Undefined A7 Undefined Undefined Undefined Undefined A8...

Page 22: ...b2 Canadian Patent 2342614 Australian patent 2373248 other patents both foreign and domestic applied for and pending Copyright 2009 Balboa Water Group 59267_59268_A 05 13 19 TP800 Panel Configuration...

Page 23: ...reign and domestic applied for and pending Copyright 2009 Balboa Water Group 59267_59268_A 05 13 19 TP600 Panel Configuration Button Layout Table Button Setups 1 2 Setups 3 4 1 Jets 1 Jets 1 2 Jets 2...

Page 24: ...00 Panel Configuration Button Layout Table for TP400T Button Setups 1 2 Setups 3 4 1 Temperature Temperature 2 Jets 1 Jets 1 3 Light 1 Light 1 4 Jets 2 Undefined LED 1 Heater ON Heater ON LED 2 Jets 1...

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