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Mooney Series 21 Regulator Instruction Manual  |  7

Copyright 2021 Baker Hughes Company. All rights reserved.

Regulator Assembly - Series 21 & 21S (cont’d)

No Spacer

Figure 15

Stack the Return Spring, Stem Guide, Orifice Spring, Plug 

and Stem, Orifice, Orifice O-Ring, and Back-up Washer on 

the Bottom Cap.

8.    Lubricate both Body Insert O-Rings with Parker O-Lube1 (or 

equivalent Petroleum based Lubricant) and install on Body 

Insert (Cartridge).

9.     Body Insert Assembly: Lift Bottom Cap complete with valve 

mechanism  assembly  and  insert  into  Body  Insert.    The 

Orifice  Spring  should  snap  the  Orifice  into  place  as  the 

Bottom Cap is screwed into place. Check the assembly by 

pushing the Stem against a hard surface to make sure it 

moves freely and returns to the extended position.

Measure the stem extension. (See Figure 14)
Pressure Reducing mode: 0.32 inches (8.12 mm)

Figure 16

Insert the assembly into the Body Insert - the orifice should 

“snap” into place.

10.    Lubricate  Stem  O-Ring  with  Parker  Super-O-Lube®  (or 

equivalent Silicon Lubricant) and slip over Stem.

11.    Insert Body Insert into Regulator Body and screw into place 

snugly.

Stem O-Ring

Figure 17

Insert Body Insert (Cartridge) with lubricated Stem O-Ring 

into the Regulator Body.

Note: Over tightening an O-Ring Joint will not improve the 

seal. Screw in until metal parts make contact and snug 

slightly.

12.  Regulator Assembly is now complete.

Regulator Assembly - Series 21H & 21HS
Note: The high pressure constructions (Series 21H & 21HS) 

differs from the Series 21 & 21S with the addition of a 

diaphragm spacer assembly that limits the effective area of 

the diaphragm and doubles the spring range of the black 

and green springs. 
1.   Diaphragm  Assembly:

 Install the Regulator Diaphragm 

with convex side toward Diaphragm Plate and Main Spring 

(Refer to Figure 18). Tighten nut on the Diaphragm  Retainer 

to approximately 5 to 6 ft-lbs (6.78 - 8.14 n-m) torque.

Figure 18

Insert Body Insert (Cartridge) with lubricated Stem O-Ring 

into the Regulator Body.

Note: Over tightening will distort the Regulator Diaphragm.

Summary of Contents for Mooney 21 Series

Page 1: ...Mooney Series 21 Regulator Instruction Manual Rev A Baker Hughes Data Classification Public...

Page 2: ...ICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE M...

Page 3: ...e constructions Series 21H and 21HS differ from the Series 21 and 21S with the addition of a diaphragm spacer assembly that reduces the effective area of the diaphragm and increases the spring range o...

Page 4: ...21S Cartridge Bottom View all Constructions Series 21H 21HS 4 3 2 2 1A 1 Table 2 Specifications All Series 21 Regulators Control Application Pressure Reducing PRV Orifice Size 125 in 3 175 mm Connecti...

Page 5: ...ate The month and year the regulator is manufactured is noted on the Spring Case Body and Body Insert of the regulator Item Definition Mooney Regulator Trademarked name of regulator Series Model numbe...

Page 6: ...during any interim maintenance For Series 21 or 21H regulators brass inspect the clos ing cap for thread wear by verifying the torque required to modify the set point is less than 6 ft lbs 8 14 Nm and...

Page 7: ...embly prior to installing it in the Regulator Body Regulator Disassembly All Series 21 Regulators 3 Remove the Bottom Cap from the Body Insert and remove the internal parts The Orifice Assembly can be...

Page 8: ...and Sealing Nut and O Ring Figure 12 Installing the closing cap assembly for Regulator with the Red Plated Blue and Purple Springs 6B Regulators with black and green spring Install Closing Cap with Ad...

Page 9: ...hould snap into place 10 Lubricate Stem O Ring with Parker Super O Lube or equivalent Silicon Lubricant and slip over Stem 11 Insert Body Insert into Regulator Body and screw into place snugly Stem O...

Page 10: ...er to Figure 18 Figure 19 O Ring Figure 19 Placing high pressure Diaphragm Assembly on Regulator Body 3 Place Spring Housing on Regulator Body with vent connection in desired position 4 Install Spring...

Page 11: ...Mooney Series 21 Regulator Instruction Manual 9 Copyright 2021 Baker Hughes Company All rights reserved Notes...

Page 12: ...most current information The Baker Hughes logo and Mooney are trademarks of Baker Hughes Company Other company names and product names used in this document are the registered trademarks or trademarks...

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