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Note: The handwheel on Camflex II is designed to be used 

for emergency action only. 

The  actuator  is  generally  mounted  with  air-loading  to  counter 

the dynamic torque on the plug. In Figure 2 the flow direction 

tends to open the plug and the actuator is oriented to close it with 

increasing air pressure. The actuator spring force assists plug 

off-balance forces to open the valve on air failure. If the valve is 

to close on air failure, the body would be turned around in the 

line so that flow tends to close the plug and the actuator position 

would be reversed. 
The Camflex II valve has a modified linear flow characteristic, 

which  is  the  same  in  either  flow  direction.  It  can  be  easily 

transformed  to  an  equal  percentage  when  equipping  the 

valve  with  a  positioner  4700  series,  8000  series  or  SVI 

Smart  Valve  Interface.  Reduced  TRIM  factors  0.4  and  0.6 

are  available  on  all  sizes.  The  flow  capacity  of  a  0.4  factor 

is  40%  of  the  nominal  capacity  of  the  valve  and  it  is  60% 

for  the  0.6  factor.  Factors  0.1  and  0.2  are  available  on  the 

 

1" (DN 25) valve. 
The  ability  of  the  Camflex  II  valve  to  handle  a  wide  range  of 

process  fluid  temperatures  is  due  to  the  long  integrally  cast 

bonnet.  This  affords  ample  radiation  surface  to  normalize  the 

packing temperature. Therefore, with self-lubricating TFE Aramid 

fiber  packing,  the  valve  handles  temperatures  from  -196°C  to 

+ 400°C (-321°F to +752°F). When insulating the valve, do not 

insulate the valve bonnet (see Figure 3). 

Figure 3

4. Unpacking

Care must be exercised when unpacking the valve to prevent 

damage to the accessories and component parts. Should any 

problems arise, contact your representative or district office. 

Note: For ease of shipment and to prevent damage, valves 

equipped with the spring diaphragm actuator are shipped 

with the handwheel unassembled. Refer to Section 10.3 for 

handwheel assembly procedures. 

5. Installation

The  Camflex  II  valve  has  been  assembled  at  the  factory  in 

accordance  with  specific  instructions  concerning  flow  direction 

and  actuator  mode.  The  valve  must  be  installed  so  that  the 

 

controlled substance will flow through the valve in the direction 

indicated by the flow arrow (25), which is located on the upper 

part of the valve bonnet. The valve actuator should be installed 

so the actuator is above the centerline of the shaft. To install the 

valve in the line, proceed as follows: 

Any change in flow direction or actuator mode must be 

accomplished as outlined in Sections 7 and 10 of this 

instruction manual. Failure to follow these could result 

in personal injury and equipment malfunction. 

A.

  

Check the model number on the serial plate (56) against the 

numbering System described in Figure 1 to determine the 

valve mode. 

B.

  

Clean piping and valve of all foreign material such as welding 

chips, scale, oil, grease or dirt. Gasket surfaces should be 

thoroughly cleaned to ensure leak proof connections. 

C.

  

To  allow  for  in-line  inspection,  maintenance  or  removal  of 

the  valve  without  service  interruption,  provide  a  manually 

operated stop valve on each side of the Camflex II valve with 

a manually operated throttling valve mounted in the by-pass 

line. 

Figure 2

Plug

Seat Ring

Fluid Flow

Shaft

Guide Bushing

Flexible Arms

Guide Bushing

Air

Actuator

Lever

Handwheel

Summary of Contents for Masoneilan 35002 Series Camflex II

Page 1: ...Baker Hughes Data Classification Public Masoneilan 35002 Series Camflex II Rotary Control Valve Instruction Manual Rev E...

Page 2: ...R REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN...

Page 3: ...ete Disassembly 5 8 3 Valve Body 5 9 Maintenance 7 9 1 Spring Diaphragm Replacement 7 9 2 Body S A Internal Parts 8 9 3 Yoke Assembly 9 10 Reassembly Procedures 9 10 1 Spring Diaphragm Actuator 9 10 2...

Page 4: ...or copied without Baker Hughes s written permission Please report any errors or questions about the information in this manual to your local supplier These instructions are written specifically for t...

Page 5: ...hub which slides onto a rotating shaft The plug is free to center itself along the axis of the shaft A positive seal between plug and seat is achieved by elastic deformation of the plug arms The chamf...

Page 6: ...must be exercised when unpacking the valve to prevent damage to the accessories and component parts Should any problems arise contact your representative or district office Note For ease of shipment...

Page 7: ...electrical accessories will require appropriate wiring Refer to manufacturer s instructions for correct wiring information 7 Placing in Service With the valve properly installed in the line and all ai...

Page 8: ...Complete Disassembly The spring diaphragm actuator used on the Camflex II valve was designed basically as a low cost non replaceable item and therefore disassembly is not recommended However in some i...

Page 9: ...ing will be pried out it should be pried from two sides to prevent jamming the bushing during removal If the bushing does not come out easily fill the bushing with grease insert the shaft 19 into the...

Page 10: ...face on the valve body B Place DVD plate wrench so it engages retainer lugs C Engage the retainer wrench with an impact wrench or suitable wrench and loosen then remove DVD 105 by turning counter clo...

Page 11: ...hole in spring barrel 38 K 2 Clamp the bead of the diaphragm 40 between lips of diaphragm case 42 and spring barrel Figure 7 Method 2 Step C For next step go to point L L Ensure that the diaphragm ca...

Page 12: ...however the seat ring must be lapped to the valve body The procedure for lapping the seat ring to the body is the same as stated in items A through D of Section 9 2 1 on Hard Seats 9 3 Yoke Assembly R...

Page 13: ...CAMFLEX 4 5 Figure 9 This is required to ensure the shaft 19 is shouldered on the shaft bearing 8 and to ensure free operation of the valve M Loosen lever capscrew 49 and slide lever 34 so it will sho...

Page 14: ...packing 17 insuring that the skive cut of each piece of packing is offset approximately 120 from that of the adjacent piece of packing Note Sizes 1 thru 3 DN 25 through 80 use 7 pieces of packing siz...

Page 15: ...red to in order to ensure correct valve operation Failure to do so could result in valve damage and equipment malfunction Correct actuator stem adjustment is imperative for proper valve functioning Wi...

Page 16: ...place front cover 32 and rear cover 29 and secure in place with cover screws 30 O Replace spring barrel boss cover 58 and bottom cover 11 Snap fit Note Prior to placing the valve in service operate th...

Page 17: ...ted in Figure 14 for actua tor used Do not use handwheel to move lever E Remove clevis pin clips 5 and remove clevis pin 7 F Position lever so it does not contact handwheel power screw assembly G Remo...

Page 18: ...on place spring barrel 38 on desired yoke location and secure with capscrews 36 and lockwashers 37 and tighten firmly M Screw in handwheel powerscrew assembly into the powerscrew hole of the yoke whic...

Page 19: ...erved 3 2 4 1 105 22 21 20 19 24 103 104 100 101 102 11 12 13 94 14 15 91 90 28 17 16 23 25 26 7 6 32 8 10 9 27 29 30 31 5 18 Figure 16 106 N 9 Previous Design 89 34 33 55 54 53 58 48 88 56 57 35 36 3...

Page 20: ...14 1 Packing Flange 41 4 Cap Screw 91 1 Outer O Ring 15 1 Packing Follower 42 1 Diaphragm Case 92 1 Inner O Ring 16 1 Safety Pin 43 1 Piston Stem 93 1 Outer O Ring 17 Packing 44 1 Lock Washer 94 2 Nut...

Page 21: ...EPTABLE 2 4 6 8 FLOW DIRECTION AIR TO OPEN FLOW TENDING TO CLOSE CLOSE ON AIR FAILURE AIR TO CLOSE FLOW TENDING TO OPEN OPEN ON AIR FAILURE 1 3 5 7 FLOW DIRECTION The body is shown behind the actuator...

Page 22: ...300 50 16T 4 25 108 0 3 4 M20 32 16T 4 50 114 3 3 4 M20 24T 4 75 120 6 48 600 100 12T 4G 5 00 127 0 4 25 108 0 28 12T 4G 5 75 146 0 5 00 127 0 7 8 M24 28 20T 4G 6 75 171 5 6 00 152 4 1 M27 44 EN DIN P...

Page 23: ...1 7T 2G 11 50 290 3 75 65 5 8 M16 18 D 1 7T 2G 14 0 350 4 50 115 3 4 M20 18 B 1 PN 16 PN 25 12 0 305 4 50 115 3 4 M20 18 B 1 14 25 360 5 50 140 7 8 M24 18 C 1 PN 40 8 DN 200 10 DN 250 12 DN 300 ANSI I...

Page 24: ...es Company Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners BHMN 35002 IOM 19538E 0820 08 2020 bakerhughes com Tech Fi...

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