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Consolidated 1811 Series Safety Valve Instruction Manual 

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© 2020 Baker Hughes Company. All rights reserved.

1.  All other dimensions identical to values found in table 3b

Table 5: Low Pressure Disc Rework Inspection Dimensions

 

(1)

Orifice

C

Flat Seat D

Thermodisc D

N

in.

mm

in.

mm

in.

mm

in.

mm

F

-

-

.834

± .002

21.18

± 0.05

.860

± .002

21.84

± 0.05

-

-

G

-

-

1.076

± .002

27.33

± 0.05

1.092

± .002

27.74

± 0.05

-

-

H

-

-

1.349

± .002

34.26

± 0.05

1.344

± .002

34.14

± 0.05

-

-

J

1.983

± .005

50.37

± 0.13

1.680

± .002

42.67

± 0.05

1.670

± .002

42.42

± 0.05

.056

+

-

.002

.003

1.42

+

-

0.05

0.08

K

2.372

± .005

60.25

± 0.13

1.977

± .002

50.22

± 0.05

1.990

± .002

50.55

± 0.05

.079

± .002

2.01

± 0.05

L

2.948

± .005

74.88

± 0.13

2.418

± .002

61.42

± 0.05

2.466

± .003

62.64

± 0.08

.096

± .002

2.44

± 0.05

M

3.307

± .005

84.00

± 0.13

2.722

± .002

69.14

± 0.05

2.750

± .003

69.85

± 0.08

.102

± .002

2.59

± 0.05

N

3.639

± .005

92.43

± 0.13

3.060

± .003

77.72

± 0.08

3.040

± .005

77.22

± 0.13

.111

± .002

2.82

± 0.05

P

4.418

± .005

112.22

± 0.13

3.700

± .003

93.98

± 0.08

3.680

± .005

93.47

± 0.13

.116

± .002

2.95

± 0.05

Q

5.795

± .005

112.22

± 0.13

4.800

± .003

121.92

± 0.08

4.780

± .005

121.41

± 0.13

.149

± .002

3.78

± 0.05

XII. Inspection and Part Replacement (Cont.)

3.  Clearance between the disc and upper ring/

guide:

  Measure the inside diameter of the guide and the 

outside diameter of the disc; subtract to find the 

cold clearance.

  The maximum clearance should not be greater 

than the value indicated in Table 6. Greater 

clearances can indicate wear and can generate 

alignment problems and cause the valve not to 

reseat properly.

Note:

 

Once clearance exceeds table values, further inspection is required for the disc and adjusting ring.

Table 6: Allowable Clearance Between Upper Adjusting Ring and Disc

Orifice

Clearance

Disc Outside  

Diameter

Upper Adjusting Ring 

(Inside Diameter)

min

max

in.

mm

in.

mm

in.

mm

in.

mm

F

.004

0.10

.011

0.28

1.189

30.20

1.200

30.48

G

.008

0.20

.015

0.38

1.521

38.63

1.536

39.01

H

.007

0.18

.014

0.36

1.905

48.39

1.919

48.74

J

.009

0.23

.014

0.36

2.445

62.10

2.459

62.46

K

.006

0.15

.013

0.33

2.926

74.32

2.939

74.65

L

.011

0.28

.014

0.36

3.638

92.41

3.652

92.76

M

.007

0.18

.014

0.36

4.079

103.61

4.093

103.96

N

.012

0.30

.019

0.48

4.483

113.87

4.502

114.35

P

.008

0.20

.017

0.43

5.448

138.38

5.465

138.81

Q

.010

0.25

.019

0.48

7.137

181.28

7.156

181.76

Summary of Contents for Consolidated 1811 FA-0-3X1-20

Page 1: ...Consolidated 1811 Series Safety Valves Instruction Manual Rev E Baker Hughes Data Classification Public...

Page 2: ...UIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONN...

Page 3: ...nter for assistance All the USCS values are converted to metric values using the following conversion factors USCS Unit Conversion Factor Metric Unit in 25 4 mm lb 0 4535924 kg in2 6 4516 cm2 ft3 min...

Page 4: ...oning a Ring Lap 14 E Spindle Runout 15 F Spring and Spring Washers 15 XII Inspection and Part Replacement A General Information 16 B Specific Steps 16 XIII Reassembly 20 XIV Setting and Testing A Ste...

Page 5: ...some instances of human hazards the pictorial may instead depict what preventive measures to take such as wearing protective equipment The bottom panel may contain an instruction message on how to av...

Page 6: ...the valve is removed Exercise care when examining a safety valve for leakage Prior to each actuation assure that no personnel are near the valve Steam escaping from the valve during actuation can poss...

Page 7: ...r personal safety nor valve safety will be jeopardized by the method and or tools selected Contact Baker Hughes if there are any questions relative to tools methods The installation and start up of va...

Page 8: ...sure existing at the outlet of a safety valve device due to pressure in the discharge system Blowdown Blowdown is the difference between actual popping pressure of a safety valve and actual reseating...

Page 9: ...ated lift is the design lift at which a valve attains its rated relieving capacity Safety Valve A safety valve is a pressure relief valve actuated by inlet static pressure and characterized by rapid o...

Page 10: ...sed to prevent dirt from entering the outlet port while bolting in place While hoisting to the installation care should be exercised to prevent bumping the valve against steel structures and other obj...

Page 11: ...Bushing 3 Disc 4 Lower Adjusting Ring 5 Lower Adjusting Ring Pin 6 Upper Adjusting Ring 7 Upper Adjusting Ring Pin 8 Yoke 9 Base Stud 10 Stud Nut 11 Spindle 12 Bottom Spring Washer 13 Spring 14 Top S...

Page 12: ...hould be large enough to accommodate the full capacity of the valve without causing steam to escape by flowing backward through the drip pan In no case should the pipe connected to the valve be of a s...

Page 13: ...dle to the top of the compression screw Record this for use in reassembly to restore the correct spring compression 7 Loosen the compression screw lock nut and remove the compression screw 8 Remove th...

Page 14: ...ne time but having a sufficient supply on hand will save reconditioning time during a boiler outage After the boiler is back in operation the ring laps can be reconditioned on the flat lapping plate L...

Page 15: ...his chamfer should not exceed 002 05mm If the seating surfaces require extensive lapping or reconditioning machining should be considered prior to lapping See Inspection Section XII B for criteria Cov...

Page 16: ...found to be acceptable Other parts of the spindle not used as working surfaces may run out considerably more than 007 0 18 mm but this should not be regarded as unacceptable Although the upper thread...

Page 17: ...sure HP version Disc 1811 LP LP FSD TD HP HP Table 2 XII Inspection and Part Replacement 1811 HP Flat Solid Disc Machining Dimensions Figure 9 HP Flat Solid Disc Table 3a Flat Seat Disc Replacement Cr...

Page 18: ...shown in Figures 9 11 replacement with the current improved design Thermodisc is recommended The 1811 HP LP Thermodisc is designed for steam service and are standard on all new 1811 Safety Valves The...

Page 19: ...4 780 005 121 41 0 13 149 002 3 78 0 05 XII Inspection and Part Replacement Cont 3 Clearance between the disc and upper ring guide Measure the inside diameter of the guide and the outside diameter of...

Page 20: ...028 002 003 0 71 0 05 0 08 206 002 003 5 23 0 05 0 08 3 958 100 53 P 3 364 85 45 3 718 002 002 94 44 0 05 0 05 039 002 003 0 99 0 05 0 08 245 002 003 6 22 0 05 0 08 4 458 113 23 Q 4 424 112 37 4 818...

Page 21: ...the compression screw into the yoke reestablish the original relationship between compression screw and spindle as measured in disassembly Step 6 Then tighten the compression screw lock nut 7 Raise th...

Page 22: ...until it moves freely Reduce the compression in the spring by turning the adjusting screw counter clockwise one turn as viewed from the top of the valve Replace the cap and lifting lever and retest th...

Page 23: ...djusting ring is interfering with the blowdown of the valve To correct a hang up gag the valve remove the lower ring pin and lower the adjusting ring one notch as viewed through the ring pin hole move...

Page 24: ...sides of the yoke as shown in Figure 14 Do not apply the gag load until the boiler hydrostatic pressure is equal to 80 of the pressure to which the low set valve is adjusted 3 Apply the gag load by t...

Page 25: ...g area between valves of the same size and type will also affect accuracy With well calibrated gauges and valve seats in good condition accuracy on the order of 1 of set pressure may be expected Upon...

Page 26: ...indle compression screw spindle straightness etc C Operating too close to set pressure C Lower operating pressure and or retrofit to Thermodisc design D Discharge stack binding on valve outlet D Corre...

Page 27: ...1672805 M 1672810 G 1672805 N 1672811 H 1672806 P 1672811 J 1672807 Q 1672812 K 1672808 L 1672809 Lubricants Brand Application Points Size Container Part No Nickel Ease All threaded connections 2 oz...

Page 28: ...n the top edge of the outlet flange Be sure to include the one or two letters preceding the figures in the serial number A typical valve nameplate is shown in Figure 15 CONSOLIDATED CERTIFIED BY TYPE...

Page 29: ...n Upper 1 3 1 1 II 4 Adj Ring Lower 1 5 1 3 85 6 Adj Ring Upper 1811B 1 5 1 3 Adj Ring Upper 1811D 1 5 1 3 11 Spindle 1 5 1 3 III 2 Seat Bushing 1 5 1 3 95 12 Bottom Spring Washer 1 Set 5 1 Set 3 13 S...

Page 30: ...ushing replacements code welding pilot replacement etc For further information please contact your Green Tag Center C Maintenance Training Rising costs of maintenance and repair in the Utility and Pro...

Page 31: ...Consolidated 1811 Series Safety Valve Instruction Manual 31 2020 Baker Hughes Company All rights reserved Notes...

Page 32: ...ormation The Baker Hughes logo Consolidated Green Tag EVT and Thermodisc are trademarks of Baker Hughes Company Other company names and product names used in this document are the registered trademark...

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