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Baja DB30, Setup Instructions, Page: 2 / 8

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Baja DB30 Setup Instructions Download Page 2

2

8mm 

lock Nuts

2  Rubber Grommets

Front Fender

Front Fender and Hardware

Hardware and Parts

Wheel Spacers

Washer

2mm 

Castle Nut

Cotter Pin

Castle nut cover

Front Wheel

2mm Front Axle  bolt

Front Tire and Hardware

Front fork assembly Hardware

0mm X 65mm Front Fork Bolt

0mm Front 

Fork Lock Nut

2 large Washers

2 Beveled

Washers

8mm X 25mm

Bolts

Cable Ties

Yellow Front Reflector

Red Rear Reflector

Summary of Contents for DB30

Page 1: ...arton top Rev A 1 Remove set up instructions owners manual and parts 2 Locate white moisture absorbing packet and discard Note This packet is for shipping purposes only Set Up Instructions DB30 Removal from crate ...

Page 2: ...acers Washer 12mm Castle Nut Cotter Pin Castle nut cover Front Wheel 12mm Front Axle bolt Front Tire and Hardware Front fork assembly Hardware 10mm X 165mm Front Fork Bolt 10mm Front Fork Lock Nut 2 large Washers 2 Beveled Washers 8mm X 25mm Bolts Cable Ties Yellow Front Reflector Red Rear Reflector ...

Page 3: ...ut provided Torque to 20 ft lbs Down Tube 10mm Lock Nut Top Fork bracket Beveled portion of washer faces down Beveled Washer Beveled portion of washer faces up Bottom Fork bracket Large washer Large washer Beveled Washer 1 Install fork assembly Make sure throttle cable brake cable and on off switch wire are routed correctly through front fork assembly See photo for correct wire and cable placement...

Page 4: ... sure brakes work properly with free movement Run throttle cable along top of mini bike frame Use 2 plastic cable ties provided to secure throttle cable to frame See photo for correct placement of cable ties Make sure throttle works smoothly and snaps back into place after cable ties are in place Move handle bars left and right making sure cable has free movement and does not pull against throttle...

Page 5: ...portion of fender is over wheel Install with rubber grommet between frame and fender Tighten with 8mm Nuts and 8mm X 25mm bolts provided Torque bolts to 15 ft lbs 8mm Lock nuts Rubber Grommets 8mm X 25mm bolt Fender Orientation Larger part toward front over wheel ...

Page 6: ... and bend over ends with a pair of pliers WARNING Riding minibike without cotter pin installed on front and rear wheel axles could be hazardous Riding minibike without cotter pins installed increases the risk of front and or rear wheels coming loose which could result in severe injury or death Before riding make sure front and rear axle cotter pins are installed Washer Castle Nut Cotter Pin Castle...

Page 7: ...inibike one on each side and one on the rear Screw each reflector onto the welded bracket clockwise CW 2 There are two yellow reflectors These reflectors need to be attached to the front of the minibike one on each side Screw each reflector onto the welded bracket clockwise CW Yellow Front Reflector Red Rear Reflector ...

Page 8: ...ons WARNING This Mini Bike may be shipped with packing oil in engine This oil should be drained and re placed with new engine oil as described in the owners manual Never attempt to start engine without first replacing engine oil with proper amount and grade as described in owners manual Gas and Oil Oil Drain plug Oil Fill Plug 1 888 863 2252 If you have any questions Please call Toll Free ...

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