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Baja motorsports HT65, Owner'S Manual, Page: 4 / 27

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Baja motorsports HT65 Owner'S Manual Download Page 4

1

SAFE OPERATION ..............................................................................................3

SAFETY GEAR ....................................................................................................4

MODIFICATION OF vEHICLE .............................................................................4

MAIN DATA ..........................................................................................................5

PARTS & SUBASSEMBLIES ..............................................................................6

OPERATION ........................................................................................................8

FUEL vALvE ................................................................................................8

ENGINE STARTING AND STOPPING .........................................................9

SWITCHES ON THE RIGHT HANDLEBAR ................................................10

CHECk-UPS, ADJUSTMENT AND MAINTENANCE..........................................11

CHANGING THE OIL ...................................................................................12

CHECk-UP OF SPARk PLUG ....................................................................12

CHECkING & CLEANING THE AIR FILTER...............................................13

ADJUSTING THE THROTTLE CABLE .......................................................14

ADJUSTING THE CARBURETOR ..............................................................14

ADJUSTMENT OF REAR BRAkE ..............................................................15

ADJUSTMENT OF CHAIN ...........................................................................16

GREASING PROCEDURES TO THE DRIvING CHAIN ..............................16

vEHICLE WASHING ....................................................................................17

INSTRUCTIONS FOR STORAGE ...............................................................18

RESUMPTION OF SERvICE AFTER STORAGE .......................................19

TABLE AND TORQUE OF FASTENERS ....................................................19

MAINTENANCE ROUTINE DIAGRAM ........................................................20

TROUBLE SHOOTING ................................................................................21

EMISSION CONTROL SYSTEM WARRANTY ............................................22

Table of Contents

Summary of Contents for HT65

Page 1: ...ow provincial municipal government acts and regulations pertaining to owning and operating an off road vehicle OWNER S MANUAL Minimum Age Requirement 16 Rev F US 012209 HT65 WR65 MB165 MB165 BC Mini B...

Page 2: ...ranty 90 days Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA INC...

Page 3: ...d to a new user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle WARNING The engine exhaust from this product c...

Page 4: ...2 check up of spark plug 12 checking cleaning the air filter 13 Adjusting the throttle cable 14 adjusting the carburetor 14 adjustment of rear brake 15 adjustment of chain 16 greasing procedures to th...

Page 5: ...t to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to...

Page 6: ...This user s manual contains important safety and maintenance information Read it carefully before riding Failing to follow the warnings contained in this manual could result in INJURY or DEATH It is i...

Page 7: ...eld gloves boots long sleeved shirt or jacket and long pants 2 Loose clothes are not suitable for motorcycle driving or riding as they may get caught on footrest or wheel resulting in danger Modificat...

Page 8: ...max 9 76 ft lbs at 2500 rpm Dead weight 64 46 kg 142 1lbs Idling speed 1400 200 150 Payload 91kg 200 lbs Displacement of cylinder 197cc Front wheel 19 X 7 8 10psi Spark plug MEIYA F7RTC NGK BPR6ES Ch...

Page 9: ...6 PARTS SUBASSEMBLIES Rear brake lever Throttle twist grip...

Page 10: ...ront Shock Absorber EPA Sticker Side Stand Rear Wheel Seat Cushion Pull Start Cord Hand brake Air Filter Headlight Clutch cover Gas Tank Foot pegs Decorative tank Drive Chain Vehicle Identification Nu...

Page 11: ...wise Wipe any spilled fuel from the dirt bike using a cloth and dispose of the cloth properly DO NOT SMOKE OR REFUEL THE VEHICLE NEAR OPEN FLAMES OR NEAR HEATING UNITS ONLY REFUEL THE VEHICLE IN OPEN...

Page 12: ...e twist grip to slow down engine 2 Set the ignition switch to position 3 Set the fuel valve lever the fuel tank valve handle to OFF position CAUTION Verify oil level prior to starting see page 11 Star...

Page 13: ...ignition switch is provided on the right handlebar When the switch is turned to off position the engine will not start or stops the engine When the switch is turned to on position the engine can start...

Page 14: ...in the oil gage plug tightly Lubricating Oil Recommended The lubricating oil is an important factor affecting the performance and service life of the engine Please refer to the chart for the correct...

Page 15: ...ightly Torque to 18 ft lb 4 Refill the engine with 0 53 qt 0 5L of recommended oil and recheck the amount of oil in the engine by using the oil gauge plug Check up of Spark Plug 1 Remove the cap of sp...

Page 16: ...e cover CAUTION The air filter element must be intact or the engine will suck in dust and dirt resulting in a shorter service life of the engine Water should be prevented from entering into the filter...

Page 17: ...start the engine and check for the operating movement again Repeat the adjustment if necessary until the desired operating movement is obtained Adjusting the Carburetor Adjusting procedures of idling...

Page 18: ...To make adjustment turn rear adjusting nut clockwise to reduce and counterclockwise to increase the free operating movement of the hand brake 3 Brake shoes should be replaced by a qualified service te...

Page 19: ...as reached it s maximum Adjustment of Chain 1 When chain adjustment is needed loosen rear axle bolt 2 Turn the chain adjusting nuts on the left and right sides to adjust the tension of the chain and t...

Page 20: ...tion followed by washing with clean water 2 After the cleaned vehicle is air dried grease the chain and run the engine at idling speed for a few minutes 3 Prior to driving carefully check the braking...

Page 21: ...ensure that the carburetor maintains its normal performance after the storage 3 Take out the spark plug pour about 15 20ml 5 68 oz of clean engine oil into the cylinder step down on the kick lever re...

Page 22: ...t oil from the fuel tank followed by filling it with fresh gasoline therein 3 Prior to driving all the required check ups must be made It is better to drive it at a low speed in an open area to test i...

Page 23: ...aximum figures specified in the table maintenance should be still cycled according to the intervals of time or hours stated herein ITEM OF MAINTENANCE EA USE 1ST MO 20 HRS EVERY 3 MO 50 HRS EVERY 6 MO...

Page 24: ...park plug Dry and reinstall spark plug 7 Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Take the engine to a qualified mechanic Replace or repair faulty components as...

Page 25: ...fications WARRANTY COVERAGE The Distributor warrants that each new 2009 and later vehicle is designed built and equipped so as to conform at the time of initial retail purchase with all applicable reg...

Page 26: ...ITED LIABILITY The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of defects in material workmanship by an authorized dealer at its place o...

Page 27: ...Baja INC P O Box 61150 Phoenix AZ 85082 Tel 602 443 9180 Toll Free 888 863 2252...

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