Bailey Infi 90 INNIS01 Instruction Download Page 1

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Process Control and
Automation Solutions
from Elsag Bailey Group

Network Interface Slave Module (INNIS01)\

Network Processing Module (INNPM11)

Summary of Contents for Infi 90 INNIS01

Page 1: ...Process Control and Automation Solutions from Elsag Bailey Group Network Interface Slave Module INNIS01 Network Processing Module INNPM11...

Page 2: ...LED BY THIS PRODUCT ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED SOME PROCESS UPSETS MAY CAUSE INJURY OR DAMAGE NOTICE The information contained...

Page 3: ...rol unit with access to an INFI NET communication system This instruction explains process control unit interface fea tures specifications and operation It also includes installation and troubleshooti...

Page 4: ...6 4 Original 7 1 Original 8 1 Original A 1 through A 3 Original B 1 through B 3 Original C 1 through C 3 Original Index 1 through Index 2 Original When an update is received insert the latest changed...

Page 5: ...DCAST 2 2 TIME SYNCHRONIZATION 2 2 MULTICAST 2 2 NIS POLL 2 2 MESSAGE FORMAT 2 2 MESSAGE TRANSMISSION 2 3 Data Integrity 2 3 RETRY LOGIC 2 3 NODE STATUS TABLE 2 3 POLLING 2 3 INNPM11 NETWORK PROCESSIN...

Page 6: ...CODES 5 1 INNPM11 MODULE ERROR CODES 5 2 INNIS01 MODULE EDGE CONNECTORS 5 3 INNPM11 MODULE EDGE CONNECTORS 5 4 SECTION 6 MAINTENANCE 6 1 INTRODUCTION 6 1 PREVENTIVE MAINTENANCE SCHEDULE 6 1 EQUIPMENT...

Page 7: ...ons to INNIS01 Modules A 2 A 4 Redundant Process Control Unit Interface NTCL01 Connections A 3 B 1 NICL01 Connector and Jumper Locations Revision D or Greater B 1 B 2 NICL01 Coaxial Cable Connections...

Page 8: ...e Connector P3 Pin Assignments 5 4 5 6 INNPM11 Module Edge Connector P1 Pin Assignments 5 4 5 7 INNPM11 Module Edge Connector P2 Pin Assignments 5 5 5 8 INNPM11 Module Edge Connector P3 Pin Assignment...

Page 9: ...e or fatal shock p 3 8 3 13 Wear eye protection whenever working with cleaning solvents When removing solvents from printed circuit boards using com pressed air injury to the eyes could result from sp...

Page 10: ...gistrations and trademarks used in this document include INFI 90 Registered trademark of Elsag Bailey Process Automation INFI NET Registered trademark of Elsag Bailey Process Automation Network 90 Reg...

Page 11: ...the process control unit has access to INFI NET At the same time the NPM module communicates with the control modules via the Controlway The process control unit interface can support hardware redunda...

Page 12: ...h coaxial or twinaxial cables that connect the termination units or modules on each node INNPM11 NETWORK PROCESSING MODULE The NPM module acts as a translator between INFI NET and Controlway The NPM m...

Page 13: ...tween primary and backup process control unit interfaces The NPM module com municates with the NIS module within its process control unit through the I O expander bus FEATURES The process control unit...

Page 14: ...cedures Explains how to replace the modules Support Services Explains the customer training Elsag Bailey provides and information about ordering replacement parts Appendices Provide information on ter...

Page 15: ...a process control unit Exception Report Information update generated when the status or value of a point changes by more than a specified significant amount or after a specified period of time abbrevi...

Page 16: ...01 NKLS02 12 Termination cable INNIS01 to NICL01 NKMP01 11 Redundancy cable INNPM11 to INNPM11 NTCL01 Communication termination unit NTMU01 02 Termination mounting unit Table 1 4 Specifications Proper...

Page 17: ...communication equipment any closer than 2 meters from the cabinet 0 to 70 C 32 to 158 F 5 to 90 up to 55 C 131 F noncondensing 5 to 40 above 55 C 131 F noncondensing Sea level to 3 km 1 86 mi Noncorr...

Page 18: ...here is no clock signal the module hardware gen erates an interrupt INNIS01 NETWORK INTERFACE SLAVE MODULE The NIS module is the communication front end for the NPM module This section provides an ove...

Page 19: ...t and NIS poll BROADCAST A node generates a broadcast message when sending informa tion to all system nodes Typically these messages announce changes in node status Broadcast messages include NODE ONL...

Page 20: ...orward fashion to the next node When there are no messages for the NIS module to trans mit the NIS module transmits flag characters null packets as the loop synchronizing condition to keep the receive...

Page 21: ...rocess control unit for exception reports Process control unit control modules generate an exception report when A designated point changes by a significant amount The maximum time expires An alarm co...

Page 22: ...tic shielding bag until you are ready to install them in the system Save the packaging for future use 2 Ground Bags Before Opening Before opening a bag con taining an assembly with semiconductors touc...

Page 23: ...rocess control unit interface requires an INNIS01 Net work Interface Slave Module NIS Configure the NIS module dipswitches and jumpers as follows Dipswitch Settings There are four dipswitches on the N...

Page 24: ...sets the loop communica tion speed to two megabaud or ten megabaud refer to Table 3 3 Record the dipswitch SW3 settings in the space provided Table 3 1 INNIS01 Module Dipswitch SW1 Settings Node Addr...

Page 25: ...Poles seven and eight determine loop speed and loop mode NOTE Testing modes involving poles three four and six interfere with normal node operation DIPSWITCH SW4 I O EXPANDER BUS ADDRESS AND COUNTERS...

Page 26: ...Dipswitch Pole Binary Value 1 4 2 2 3 1 0 0 0 0 3 0 1 1 7 1 1 1 NOTE 1 OPEN or OFF 0 CLOSED or ON Table 3 5 INNIS01 Module Event Counters Dipswitch Pole1 Binary Value Hexadecimal Value Description2 4...

Page 27: ...E Number of receive buffer realignments 1 1 1 1 1 1F Number of status buffer realignments User setting NOTES 1 1 OPEN or OFF 0 CLOSED or ON 2 Shaded areas designate normal operating positions Table 3...

Page 28: ...tion can be displayed on the operator console Electronics within the power entry panel monitor the power system status A single status output is made available to the communication system To use this...

Page 29: ...late until the rear edge of the module is firmly seated in the backplane connector 7 Turn the 2 latching screws turn to lock the module in place The module is locked into place when the open side of t...

Page 30: ...setting which must be unique Configure the NPM module as follows Dipswitch SW3 Operating Modes Dipswitch SW3 is an eight pole dipswitch that determines the operating modes and Controlway address of t...

Page 31: ...11 Module Dipswitch SW3 Settings continued Pole Setting1 2 Function2 User Setting Table 3 8 INNPM11 Module Dipswitch SW4 Settings Pole Setting1 2 Function2 User Setting 1 1 ROM checksumming disabled 0...

Page 32: ...Connecting header pins and a jumper will disable the machine fault timer circuit If this function is disabled and a problem develops in the NPM module the module will not halt which may result in con...

Page 33: ...that belong to each set of redundant modules 3 Remove any 24 pin dipshunts from the I O expander bus sockets that would connect the NPM module to any module other than the NIS module 4 In redundant pr...

Page 34: ...he faceplate until the rear edges of the module are firmly seated in the backplane connectors 8 Turn the two latch screws turn to lock the module in place The module is locked into place when the open...

Page 35: ...through eight of dipswitch SW4 Use the counter display faceplate LEDs to check the NIS mod ule operation If communication errors occur the host module sets the NIS module communication status bits in...

Page 36: ...sible states Table 4 1 lists the meaning of the status LED states Refer to the troubleshooting section for corrective action if the status LED indicates that an error exists CPU LEDs During normal ope...

Page 37: ...o recover from an opera tor initiated stop or a module time out INNPM11 MODES OF OPERATION The NPM module has two modes of operation Execute and error Figure 4 2 INNPM11 Module Faceplate LEDs and Cont...

Page 38: ...t exception reports collect exception reports allow the operator to adjust tunable module specifica tions and configure modules within a node residing on the INFI NET system Error Mode The NPM module...

Page 39: ...display error codes Group B LEDs are off when group A LEDs are displaying error codes Refer to Table 5 1 for a list of error codes and associated cor rective action Table 5 1 INNIS01 Module Error Code...

Page 40: ...0 1 Loopback test failure Check cabling and termination device Replace NIS 31 0 0 1 1 0 0 0 1 Memory or CPU fault Replace NPM 32 0 0 1 1 0 0 1 0 Address or bus error Reset NPM replace NPM if error co...

Page 41: ...NIS module edge connector pin assignments Table 5 3 INNIS01 Module Edge Connector P1 Pin Assignments Pin Signal Pin Signal 1 5 VDC 2 5 VDC 3 Unused 4 Unused 5 Common 6 Common 7 15 VDC 8 15 VDC 9 PFI1...

Page 42: ...und F Transmit 1 phase 2 6 Transmit 1 phase 2 H Transmit 1 phase 1 7 Transmit 1 phase 1 J Ground 8 Ground K Transmit 2 phase 1 9 Transmit 2 phase 1 L Transmit 2 phase 2 10 Transmit 2 phase 2 M Ground...

Page 43: ...al 1 SAC DCS link A 16 SAC DCS link A 2 SAC DCS link B 17 SAC DCS link B 3 Redundancy transmit 18 Redundancy transmit 4 Redundancy transmit clock 19 Redundancy transmit clock 5 Redundancy receive 20 R...

Page 44: ...use of test equipment Should be familiar with the modules that make up the pro cess control unit interface have experience working with process control systems and know what precautions to take when...

Page 45: ...sh ing and edge connector cleaning Use the procedures that meet the needs of each circuit board Remove all dust dirt oil corrosion or any other contaminant from the circuit board Do all cleaning and h...

Page 46: ...a solvent mixture of 80 isopropyl alcohol 99 5 elec tronic grade and 20 distilled water 2 Soak a lint free cloth with the solvent mixture 3 Work the cloth back and forth parallel to the edge connec t...

Page 47: ...ons always turn a screw nut or other fastening device in the direction to tighten only If the connection is loose it will be tightened If the connection is tight the tightening action will verify that...

Page 48: ...rface module turn either way to release them 2 Grasp the screws and slide out the module 3 Set any dipswitches and jumpers on the replacement mod ule to match the settings of the removed module 4 Hold...

Page 49: ...ns from the nearest Bailey Controls Company sales office Table 8 1 lists the parts shipped with the INNIS01 and INNPM01 11 modules NOTE It is impractical to specify a recommended quantity of spare par...

Page 50: ...ial and twinaxial cable connections for non redundant applications Figure A 4 shows the cable connec tions required for redundant process control unit interfaces Table A 1 lists the jumper settings us...

Page 51: ...NTCL01 P1 P1 P1 LOOP2 LOOP2 LOOP2 J4 J4 J4 E2 E2 E2 COM COM COM 24 V 24 V 24 V E1 E1 E1 J2 J2 J2 TB1 TB1 TB1 TB2 TB2 TB2 J3 J3 J3 J1 J1 J1 LOOP1 LOOP1 LOOP1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3...

Page 52: ...24 V E1 E1 J2 J2 IN SH TB1 TB1 TB2 TB2 J3 J3 J1 J1 LOO P1 LOO P1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 LOO P W IRING LOO P W IRING I O EXPANDER BU S I O EXPANDER BU S NKM P01...

Page 53: ...inaxial cable connections Figure B 4 shows the cable connections required for redundant process control unit interfaces Table B 1 lists the jumper settings used on ICL module circuit board revision le...

Page 54: ...NKLS01 11 NKTL01 3 NKTL01 3 NICL01 NICL01 NICL01 TB1 TB1 TB1 TB2 TB2 TB2 TB3 TB3 TB3 TB4 TB4 TB4 LOOP2 LOOP2 LOOP2 LOOP1 LOOP1 LOOP1 OUT OUT OUT OUT OUT OUT IN IN IN IN IN IN TB5 TB5 TB5 J4 J4 J4 J3 J...

Page 55: ...TB3 TB3 TB4 TB4 IN LOOP1 OUT IN LOOP1 OUT IN LOOP2 OUT IN LOOP2 OUT TB5 TB5 J4 J4 J3 J3 J2 J2 J1 J1 P1 P1 LOO P W IRING LOO P W IRING I O EXPANDER BU S I O EXPANDER BU S NKM P01 11 NOTE LO OP WIRING C...

Page 56: ...ture requires an INNPM11 module with firmware revision level C_0 or later and an NKMP01 or NKMP11 cable While the cabinet is powering up or whenever a backup NPM module is inserted into the module mou...

Page 57: ...entire database to be transferred to the backup NPM module CPU LEDs on the backup NPM module faceplate indicate the current state of readiness for warm failover When the backup NPM module is initiall...

Page 58: ...ant interface node to export all of the configured exception reports following a warm failover RESTRICTIONS The following INFI NET communication modules support the warm failover feature and recognize...

Page 59: ...lation 3 8 LEDs 4 1 Replacement procedures 7 1 Specifications 1 6 Termination device NICL01 B 1 NTCL01 A 1 INNPM01 Configuration 3 8 Description 1 2 2 4 Edge connectors 5 4 Error codes 5 2 Installatio...

Page 60: ...eference documents 1 5 Replacement Parts 8 1 Procedures 7 1 S Special handling precautions 3 1 Specifications 1 6 T Termination devices NICL01 B 1 NTCL01 A 1 Terms 1 5 Training 8 1 Troubleshooting 5 1...

Page 61: ...6 ASIA PACIFIC 152 Beach Road Gateway East 20 04 Singapore 189721 Telephone 65 391 0800 Telefax 65 292 9011 EUROPE AFRICA MIDDLE EAST Via Puccini 2 16154 Genoa Italy Telephone 39 10 6582 943 Telefax 3...

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