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Baileigh VM-936E-1, Operator'S Manual

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Table of Contents 

THANK YOU & WARRANTY .......................................................................................... 1

 

INTRODUCTION ............................................................................................................. 3

 

GENERAL NOTES .......................................................................................................... 3

 

SAFETY INSTRUCTIONS .............................................................................................. 4

 

SAFETY PRECAUTIONS ............................................................................................... 7

 

TECHNICAL SPECIFICATIONS ..................................................................................... 9

 

TECHNICAL SUPPORT ................................................................................................. 9

 

UNPACKING AND CHECKING CONTENTS ................................................................ 10

 

Cleaning .................................................................................................................... 11

 

TRANSPORTING AND LIFTING .................................................................................. 12

 

INSTALLATION ............................................................................................................. 14

 

Anchoring the Machine .............................................................................................. 15

 

GETTING TO KNOW YOUR MACHINE ....................................................................... 16

 

ELECTRICAL ................................................................................................................ 20

 

TEST RUNNING ........................................................................................................... 21

 

SPINDLE BREAK-IN ..................................................................................................... 22

 

MACHINE OPERATIONS AND ADJUSTMENTS ......................................................... 23

 

Locks ......................................................................................................................... 23

 

Table Limit Stops ....................................................................................................... 24

 

Table Movements ...................................................................................................... 24

 

Turret Rotation ........................................................................................................... 25

 

Changing Belt Speeds ............................................................................................... 26

 

Calculating Spindle Speed ........................................................................................ 27

 

Downfeed Controls .................................................................................................... 28

 

Using the Drawbar ..................................................................................................... 29

 

AUTO TAPPING OPERATION ..................................................................................... 30

 

Positioning the Ram .................................................................................................. 30

 

Gib Adjustments ........................................................................................................ 31

 

LUBRICATION AND MAINTENANCE .......................................................................... 33

 

One Shot Way Oiler ................................................................................................... 33

 

Leadscrews ............................................................................................................... 33

 

HEAD ASSEMBLY ........................................................................................................ 34

 

Upper Head Assembly Parts List ............................................................................... 35

 

S UPPER HEAD ASSEMBLY ....................................................................................... 38

 

S Upper Head Assembly Parts List ........................................................................... 39

 

LEADSCREW ASSEMBLY ........................................................................................... 41

 

Leadscrew Assembly Parts List ................................................................................. 42

 

BASE ASSEMBLY ........................................................................................................ 43

 

Base Assembly Parts List .......................................................................................... 44

 

ONE SHOT LUBRICATION SYSTEM ........................................................................... 47

 

One Shot Lubrication System Parts List .................................................................... 47

 

ELECTRICAL DIAGRAM .............................................................................................. 48

 

Summary of Contents for VM-936E-1

Page 1: ...INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident neg...

Page 2: ...s 23 Table Limit Stops 24 Table Movements 24 Turret Rotation 25 Changing Belt Speeds 26 Calculating Spindle Speed 27 Downfeed Controls 28 Using the Drawbar 29 AUTO TAPPING OPERATION 30 Positioning the...

Page 3: ...ELECTRICAL ENCLOSURE 49 CONTROL PENDENT 50 ELECTRICAL COMPONENTS 50 TROUBLESHOOTING 51...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...ar muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PINCH POINTS Keep hands and fingers clear of all potential pinch points These include sprockets and chains...

Page 9: ...LOW PROPER LOCKOUT PROCEDURES EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions the machine can be stopped immediately by pressing the E STOP button Twist the emergency...

Page 10: ...tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause...

Page 11: ...rust Always lock up tools and keep them out of reach of children 17 DO NOT operate machine if under the influence of alcohol or drugs Read warning labels on prescriptions If there is any doubt DO NOT...

Page 12: ...t Centers 2 1 2 64mm Power 220V 1ph 60hz Motor 2hp 1 5kw 8 5A Coolant Pump 1 8hp 220V 1ph 60hz L140 Drill Capacity 2 Collet Capacity 1 8 7 8 3 22mm Spindle Travel 5 127mm Shipping Weight 1750lbs 820kg...

Page 13: ...1 Tool box Contents of Tool Box A 1 Oil can B 1 Flat blade Screwdriver C 1 Phillips Head screwdriver D Allen Wrenches Set 1 5 2 2 5 3 4 5 6 8 10mm E Adjustable Wrench 250 x 30mm F Open End Wrench 17m...

Page 14: ...e or brake cleaner as they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coatin...

Page 15: ...ing care that there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor Level the machine so that all the supporting feet are taking...

Page 16: ...tes the head counterclockwise ccw Always lift and carry the machine with straps as shown Note The position of the ram and that the table has been moved against the column Tighten ram locking bolts A b...

Page 17: ...ELING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement o...

Page 18: ...shown using bolts and expansion plugs or tie rods sunken into the concrete Set machine by leveling the work table lengthwise and crosswise with a precision level OVERVIEW OF MACHINE FUNCTIONALITY The...

Page 19: ...16 16 GETTING TO KNOW YOUR MACHINE A B C D F E G N M K L O I H J Q O P...

Page 20: ...dle I Lifting Eye Used to help lift the vertical mill J Way Cover Protects exposed ways from chips and cutting fluid K Locking Handles Turning the handles clockwise cw locks the X axis table L Pleated...

Page 21: ...ll down on the handle to distribute oil to the various designated locations U Locking Handles Turning the handles clockwise cw locks the table Z axis direction V Locking Handle Turn clockwise cw to lo...

Page 22: ...n Selector a Turn to Mill position to engage the spindle for milling operations b Turn to Stop position to disable the motor operation c Turn to Tap position to enable tapping operation BB Coolant Pum...

Page 23: ...reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is prop...

Page 24: ...16 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wi...

Page 25: ...no obstructions or tools around or underneath the spindle 5 Connect power to the machine 6 Set the spindle direction knob to the forward position and let it run for a minimum of ten minutes 7 Turn th...

Page 26: ...ous injury WARNING Loose hair jewelry or clothing could get caught in machinery causing serious personal injury or death WARNING Like all machinery there is a potential for danger when operating the m...

Page 27: ...ll give 0 20 5mm of linear table travel on the X axis Y Axis Each increment of rotation on the dial equals 002 05mm so one complete rotation of the dial will give 0 20 5mm of linear table travel on th...

Page 28: ...by the arrows in fig 13 and two on the opposite side 3 Manually rotate the turret around the column to the left or to the right and use the scale to determine the amount of rotation 4 Once the locati...

Page 29: ...rding to the rpm desired 6 Rotate the belt pulley slowly to help re position the belt in the correct groove 7 Now pull back on handle D to apply proper tension to the belt 8 Push the center of the bel...

Page 30: ...0 SFM b Using the formula 90 SFM x 4 360 c 360 0 375 diameter of cutter 960 RPM d From the speed chart fig 17 you would then set the belt at position 2 for a speed of 1160 rpm SPEED CHART SPINDLE MOTO...

Page 31: ...se Downfeed Lever C fig 18 When this lever is enabled with the downfeed selector it raises or lowers the quill quickly The handle can be disengaged from rotating by pulling out as indicated by the arr...

Page 32: ...collet 5 Slide the chosen tool into the collet and apply the spindle brake B to keep the spindle from rotating Using a 19mm wrench on the drawbar tighten the collet into the spindle Make snug but do n...

Page 33: ...the taps will be released from the work piece to finish tapping Positioning the Ram 1 The ram can be moved by first loosening the two adjustable handles as indicated by the arrows in fig 22 2 Turn the...

Page 34: ...dle and finally the table Saddle Gib Adjustment Item 47 on Base Assembly Adjust gib screw 18 for proper travel and to remove excess play Table Gib Adjustment Item 45 on Base Assembly Adjust gib screw...

Page 35: ...of a dial indicator to make sure the head is 90 to the table in the X axis Longitudinal Cross Feed Adjustment If there is excessive backlash in the leadscrew 1 Loosen hex socket head screw 27 on the...

Page 36: ...needed To use the oiler pull the handle once for every hour of operation and release it to send the lubricant through the lines Leadscrews Use solvent to clean any debris and grime from the leadscrews...

Page 37: ...34 34 HEAD ASSEMBLY...

Page 38: ...Head Screw M5x6 1 17 MDM0S 17 Whitney Key 1 18 MDM0S 18T Volume Spring 1 19 MDM0S 19 Spring Bracket 1 21 MDM0S 21 Full Dog Point Set Screw M8x8 1 22 TS 1514021 Hex Socket Cap Screw M6x15 4 23 MDM0S 2...

Page 39: ...ting Block 1 55 MDM0S 55 Hex Socket Cap Screw 3 8 24UNF 1 56 MDM0S 56 Graduated Ring 1 57 MDM0S 57 Graduated Tight Nut 1 58 MDM0S 58 C Retaining Ring 1 59 MDM0S 59 Screw 1 60 MDM0S 60 Graduated Scale...

Page 40: ...M5x6 1 84 MDM0S 84 Stud M12x50 3 85 MDM0S 85 Spring Washer M12 3 86 TS 1540081 Hex Nut M12 3 87 MDM0S 87 Limit Plate 1 88 MDM0S 88 Rivet 2 5 89 MDM0S 89T Stop Block 1 90 TS 1523041 Set Screw M6x12 1...

Page 41: ...38 38 S UPPER HEAD ASSEMBLY...

Page 42: ...1 17 VM M8 Pulley 1 18 VM M11 Spindle Shaft 1 19 VM M7 Whitney Key 6 6 16 1 20 VM M9 Whitney Key 6 6 32 1 21 BB 6007ZZ Ball Bearing 6007ZZ 1 22 VM M5 C Retaining Ring 62 1 23 VM M25C Motor 1 24 VM M21...

Page 43: ...Size Qty 38 VM M23 1 Stud M12 50 1 39 TS 1540081 Hex Nut M12 2 40 TS 1550081 Flat Washer M12 1 41 VM M23 1 Stud M12 50 1 45 VB A29 Belt A720 1 46 VM 3307 Spindle Speed Chart 1 48 VM 3233 Spring 2 49 V...

Page 44: ...41 41 LEADSCREW ASSEMBLY...

Page 45: ...6 10 MDM0S LA10 Limit Plate 3 11 MDM0S LA11 River 6 12 BB 6204 Ball Bearing 6204 5 14 MDM0S LA14 Bearing Bracket 1 15 MDM0S LA15 Bearing Bracket 1 16 MDM0S LA16 Bearing Block 1 17 MDM0S LA17 Hex Socke...

Page 46: ...43 43 BASE ASSEMBLY...

Page 47: ...andle 1 13 MDM0S BA13 Pinion Shaft 1 MDM0S BA13A Pinion Shaft Assembly Include 11 12 13 1 14 MDM0S BA14 Full Dog Point Set Screw M6x12 1 16 TS 1550081 Flat Washer M12 4 17 MDM0S BA17 Stud M12x115 4 18...

Page 48: ...addle 1 45 MDM0S BA45 Table Gib 1 46 MDM0S BA46 Shoe 2 47 MDM0S BA47 Saddle Gib 1 48 MDM0S BA48 Table Stop Bracket 1 49 TS 1515021 Hex Socket Cap Screw M8x20 2 50 MDM0S BA50 Shoe 4 51 MDM0S BA51 Dust...

Page 49: ...ting Screw 1 76 1 MDM0S BA76 1 Bushing 1 77 MDM0S BA77 Upper Chip Guard 1 78 MDM0S BA78 Lower Chip Guard 1 79 MDM0S BA79 Bearing Housing 1 79 1 MDM0S BA79 1 Adapter 1 79 2 MDM0S BA79 2 Key 5x5x10 1 80...

Page 50: ...Oiling Pump 1 2 MDM0S OS02 Aluminum Pipe 1 3 MDM0S OS03 Oil Regulating Distributor 1 4 MDM0S OS04 T Joint 1 5 MDM0S OS05 Flexible Steel Tube 1 6 MDM0S OS06 Check Joint 2 7 MDM0S OS07 Elbow Joint 2 10...

Page 51: ...48 48 ELECTRICAL DIAGRAM...

Page 52: ...49 49 ELECTRICAL ENCLOSURE TC HK VR QM1 FU1 KA2 KT KM1 KM2 KM3 KA KA1...

Page 53: ...9 KA1 Contactor 22E 3TB40 22 0X KA2 Relay MY4N J DC24 SB1 Emergency Stop LAY16 C SB2 Push Button Switch Power LAY16 E SB3 Push Button Switch Right LAY16 A SB4 Push Button Switch Left LAY16 A SB5 Push...

Page 54: ...d rate 2 Sharpen tooling keep sharp 3 Replace or repair motor 4 Replace motor Noisy Operation 1 Piece part alignment is poor 2 Noisy motor 1 Use vise or clamps to control alignment 2 Check motor beari...

Page 55: ...to lubricate ways Poor Surface Finish on Piece Parts 1 Wrong feed rate spindle speed 2 Damaged or incorrect tooling 3 Wrong spindle rotation for tooling 4 Piece part is not securely clamped to table...

Page 56: ...CAMPUS AVENUE ONTARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE ALDERMANS GREEN INDUSTRIAL ESTATE COVENTRY CV2 2SS UNITED KINGDOM PHONE 44 0 24 7661 92...

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