Baileigh SS-2421-V2 Operator'S Manual Download Page 2

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Table of Contents

THANK YOU & WARRANTY .......................................................................................... 1

INTRODUCTION ............................................................................................................. 3

GENERAL NOTES .......................................................................................................... 3

SAFETY INSTRUCTIONS .............................................................................................. 4

SAFETY PRECAUTIONS ............................................................................................... 7

Dear Valued Customer: ................................................................................................... 7

SAFETY: SPECIFIC RULES ......................................................................................... 10

INTENDED USE ........................................................................................................... 11

TECHNICAL SPECIFICATIONS ................................................................................... 12

TECHNICAL SUPPORT ............................................................................................... 12

UNPACKING AND CHECKING CONTENTS ................................................................ 13

Cleaning .................................................................................................................... 13

TRANSPORTING AND LIFTING .................................................................................. 14

INSTALLATION ............................................................................................................. 15

GETTING TO KNOW YOUR MACHINE ....................................................................... 16

ASSEMBLY AND SET UP ............................................................................................ 17

Table Inserts .............................................................................................................. 17

Dust Collection .......................................................................................................... 17

ELECTRICAL ................................................................................................................ 18

Power cord connection: ............................................................................................. 19

ADJUSTMENTS ............................................................................................................ 20

SPEED CHANGES and BELT TENSION ..................................................................... 20

Fence Positioning & Alignment .................................................................................. 21

Raising and Lowering the Spindle ............................................................................. 22

Cutter Installation ....................................................................................................... 22

OPERATION ................................................................................................................. 24

Initial Operation ......................................................................................................... 24

Rotation ..................................................................................................................... 25

Switch Operation ....................................................................................................... 25

Using the Fence ........................................................................................................ 25

Freehand Shaping ..................................................................................................... 26

Using Collars ............................................................................................................. 26

Counterclock Wise Setup .......................................................................................... 27

Clock Wise Setup ...................................................................................................... 27

GRAIN DIRECTION ...................................................................................................... 28

STRAIGHT EDGE SHAPING ........................................................................................ 28

EDGE SHAPING: LONG BOARDS ........................................................................... 29

EDGE SHAPING: SHORT BOARDS ......................................................................... 30

END SHAPING .......................................................................................................... 30

SHAPING ALL SIDES ............................................................................................... 30

ON-EDGE SHAPING ................................................................................................. 31

STRAIGHTLINE BEVEL EDGE SHAPING ................................................................ 31

CONTOUR EDGE SHAPING WITH COLLAR BEARING .......................................... 31

ENCLOSED EDGE SHAPING ................................................................................... 34

TEMPLATES ............................................................................................................. 35

PIECED TEMPLATE ................................................................................................. 35

SECURING THE TEMPLATE.................................................................................... 35

Summary of Contents for SS-2421-V2

Page 1: ...TRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accide...

Page 2: ...nection 19 ADJUSTMENTS 20 SPEED CHANGES and BELT TENSION 20 Fence Positioning Alignment 21 Raising and Lowering the Spindle 22 Cutter Installation 22 OPERATION 24 Initial Operation 24 Rotation 25 Swit...

Page 3: ...42 Spindle Bearings 42 Pulley Alignment 43 Truing the Fence 44 Gib Adjustments 44 TABLE AND FENCE PARTS DIAGRAM 45 Table and Fence Parts List 46 TABLE AND CABINET PARTS DIAGRAM 48 Table and Cabinet Pa...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...ive devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises DUST HAZARD Wear appropriate dust mask Dust created while using machinery can cause cancer birth...

Page 9: ...front of the cutter Keep hand at least 6 150mm from the shaper cutter while operating ENTANGLEMENT HAZARD ROTATING SPINDLE Contain long hair DO NOT wear jewelry or loose fitting clothing ROTATING SPIN...

Page 10: ...making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage t...

Page 11: ...r across a running machine 14 Blind Cut When Possible Blind cuts keep the shaper cutter on the underside of the piece part and provide a distance guard for the operator 15 Stay alert Watch what you ar...

Page 12: ...OFF Don t leave machine until it comes to a complete stop 32 DO NOT Perform Any Operation Freehand Use the fence for straight shaping the miter gauge for end shaping and a starting pin and collar for...

Page 13: ...ck opposite to the direction of the cutter rotation Never back stock out of the cutter once the cut has been started Instead pull the stock straight back away from cutter and begin the cut again Figur...

Page 14: ...to the cutter Use push sticks to assist in pushing the work through See Figure 4 A push block and or a push stick must be used if the workpieces is less than 5 127mm to prevent your hands from getting...

Page 15: ...Shipping Dimensions 26 3 x 23 2 x 43 3 670 x 590 x 1100mm TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech...

Page 16: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 17: ...olts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine t...

Page 18: ...machine as well behind it in the places of material input and output LEVELING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing t...

Page 19: ...basic features of your new shaper Match up the list below with the letters to identify the shaper controls and features A Stand B Spindle Height Handwheel C Spindle Height Scale D Fence E Guide Vertic...

Page 20: ...heck using the straightedge Dust Collection It is recommended that you use a dust collector not included when using this machine The minimum air flow requirements for this machine are listed below The...

Page 21: ...will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an...

Page 22: ...ed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cor...

Page 23: ...he two motor mount bolts A and slide the motor toward the spindle assembly DO NOT take the bolts out 3 Position the V belt to a sheave on the motor and matching spindle pulleys to select the desired s...

Page 24: ...be rotated 90 from the position by using the second set of holes in the table top Fence Alignment Before using the shaper it is important to make sure that the two fence faces are parallel Use the fo...

Page 25: ...e and can be positioned to set your zero mark at multiple locations 5 Once the spindle is in the desired location tighten the lock knob to hold the position Cutter Installation Always follow cutter ma...

Page 26: ...llowed by the nut and locknut 6 Tighten down the nut and locknut with an open end wrench while holding the top of the spindle with the spindle wrench provided 7 Make sure the cutter will rotate in the...

Page 27: ...ared away from the machine 4 Press the START button to turn the machine ON 5 Check to make sure the spindle is rotating in a counterclockwise direction when the switch is in the FORWARD position Liste...

Page 28: ...he Fence 1 If performing a cut where a portion of the workpiece is not touched by the cutterhead both sides of the fence will be set at the same depth 2 When performing a cut where the entire edge of...

Page 29: ...lar Each setup has advantages and disadvantages Below the Cutter The advantage of the collar being positioned below the cutter is that the user can see the progress of the cut While this method provid...

Page 30: ...to be shaped The disadvantage with this method like the Below the Cutter method is that any accidental lifting of the workpiece will cause gouging and ruin the workpiece Fig 26 Fig 26 Counterclock Wis...

Page 31: ...to the in feed fence face 5 Position the workpiece against the in feed fence and adjust the spindle to the desired height of the cut At the same time check the desired depth of cut with the blade in t...

Page 32: ...if the profile depth and height of cut is correct 5 Make adjustments as required and continue to shape using the work piece EDGE SHAPING LONG BOARDS When edge shaping ling boards the work piece must b...

Page 33: ...n in Figure 15 Use a guide similar to the one shown in Figure 15 which tightly clamps the scrap piece to the workpiece and provides the necessary width SHAPING ALL SIDES Because cross grain shaping is...

Page 34: ...perform a bevel edge cut the infeed edge of the jig is placed against the infeed fence and clamped to the table as shown in Figure 18 The outfeed fence is moved forward as necessary to compensate for...

Page 35: ...ld it firmly and push the work straight into the cutter until the depth of cut is established by the collar as shown in Figure 22 Continue to feed the work so that the point of contact on the edge is...

Page 36: ...fully position the jig for desired depth of cut and securely clamp to the table It is important with the arc and circle shapes that the workpiece prior to being shaped must be roughly cut to the desir...

Page 37: ...se a pattern 1 Position workpiece on the table BEFORE starting the motor The operator must do the entire shaping cut by PUSHING feeding the workpiece into the cutter s 2 With a firm grip ease the edge...

Page 38: ...d shaping the template can be constructed from several sections pieced together as shown in Figure 29 SECURING THE TEMPLATE There are various methods used to secure the template to the workpiece The e...

Page 39: ...mplate together by hand Anchor points such as dowels are required with this type setup SPECIAL CUTS The illustrations in this section shown the profile or section views made by the cutter s The most e...

Page 40: ...the sash cut for the first operation Figure 34 shows the stock flipped over and the sash cutter used with a 1 4 groove cutter to complete the cut Figure 35 shows the first shaping cut with the sash cu...

Page 41: ...ge cuts which do not reduce the stock width during the cutting procedure When shaping the two workpieces one is fed top side up the other is fed bottom side up Tongued Joint Similar to the glue joint...

Page 42: ...e outfeed fence just past the cutterhead 2 As the cut is started transfer pressure to hold the workpiece against the outfeed fence and continue feeding the workpiece through 3 After the first cut the...

Page 43: ...ed tennons at the ends of legs for tables chairs etc Secure the leg to jig and position for cut as shown in Figure 44 Make all first cuts with the same jig setting and spindle height When the first se...

Page 44: ...tight Use a mill file to remove any nicks or dings from the infeed or outfeed tables Note Proper maintenance can increase the life expectancy of your machine Cleaning Cleaning the shaper is relativel...

Page 45: ...r load If allowed to get worse overheating of the journal containing the bad bearing could occur If the bad bearing is not replaced it will eventually seize doing damage to other parts of the machine...

Page 46: ...om the shaper to improve access to the motor 7 Inspect for tilt on the motor pulley If the pulley is tilted loosen the four bolts holding the motor onto the motor plate Wiggle the motor into position...

Page 47: ...could cause it to wobble 1 Disconnect and lockout power to the shaper 2 Elevate the spindle to its maximum 3 height 3 If there is movement adjust the gib against the elevation housing using the adjus...

Page 48: ...45 45 TABLE AND FENCE PARTS DIAGRAM...

Page 49: ...13 SS2421V2 13 Screw M6x30 4 14 SS2421V2 14 Main Fence Housing 1 15 SS2421V2 15 Hex Nut M6 4 16 SS2421V2 16 Fence Adjust Screw 2 17 SS2421V2 17 Plate 2 18 SS2421V2 18 Adjusting Knob 2 19 SS2421V2 19 P...

Page 50: ...r 6 4 39 SS2421V2 39 Screw M6x12 4 40 SS2421V2 40 Pole 2 41 SS2421V2 41 Screw M8x25 2 42 SS2421V2 42 Flat Washer 8 8 43 SS2421V2 43 Block 1 44 SS2421V2 44 Screw 2 45 SS2421V2 45 Handle 2 46 SS2421V2 4...

Page 51: ...48 48 TABLE AND CABINET PARTS DIAGRAM...

Page 52: ...S2421V2 107 Screw M5x10 6 108 SS2421V2 108 Washer 5 6 109 SS2421V2 109 Motor Cover 1 110 SS2421V2 110 Screw M4x16 1 111 SS2421V2 111 On Off Switch 220V 60Hz 1 112 SS2421V2 112 Power cord 1 113 SS2421V...

Page 53: ...50 50 MOTOR AND ELEVATION PARTS DIAGRAM...

Page 54: ...6 214 SS2421V2 214 Elevation Housing 1 215 SS2421V2 215 Motor Mount Plate 1 216 SS2421V2 216 Flat Washer 10 4 217 SS2421V2 217 Bolt M10x35 2 218 SS2421V2 218 Flat Washer 4 219 SS2421V2 219 Lock Washer...

Page 55: ...234 SS2421V2 234 Worm Shaft 1 235 SS2421V2 235 Set Screw M6 x 10 2 236 SS2421V2 236 Collar 1 237 SS2421V2 237 Pulley 1 238 SS2421V2 238 Socket Head Cap Screw M6 x 16 1 239 SS2421V2 239 Pan Head Screw...

Page 56: ...53 53 SPINDLE PARTS DIAGRAM...

Page 57: ...306 Bearing 6205 2 307 SS2421V2 307 Snap Ring 52 1 308 SS2421V2 308 Space Long 1 309 SS2421V2 309 Motor Cover 1 310 SS2421V2 310 Snap Ring 65 1 311 SS2421V2 311 Snap Ring 25 1 312 SS2421V2 312 Key 5x5...

Page 58: ...or replace cutter Cuts are unsatisfactory 1 Dull cutter 2 Cutterhead rotating in wrong direction 3 Feeding work in wrong direction 4 Gum or pitch on cutter 5 Gum or pitch on table causing erratic fee...

Page 59: ...d 1 Feeding in wrong direction 1 Always feed work against the rotation of the cutterhead Depth of cut not uniform 1 Fence misalignment 2 Side pressure not uniform 1 Align outfeed fence 2 Use hold down...

Page 60: ...57 57 Wiring Diagram...

Page 61: ...58 58 NOTES...

Page 62: ...59 59 NOTES...

Page 63: ...60 60 NOTES...

Page 64: ...AL LTD UNIT 1 FULLWOOD CLOSE SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK BAILEIGH INDUSTRIAL GMBH HOFENE...

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