Baileigh RDB-480 Page 1 Operator'S Manual Download | Manualshive

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OPERATOR’S MANUAL

ROTARY DRAW BENDER

MODEL: RDB-480

© 2020 Baileigh Industrial Holdings LLC

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or er

ror in this Operator’s Manual, resulting from accident,

negligence, or other occurrence.

Rev. 08/2020

Baileigh Industrial Holdings LLC

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for RDB-480

Page 1: ...INGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting...

Page 2: ...art up and Homing 18 Programmer Display and Key Functions 18 Main Menu Choices 19 Edit a Program 19 Delete Program 20 Creating a Program 20 Dry Running 21 Manual Bend 21 Running a Program 21 Homing 22...

Page 3: ...EMATIC 39 TROUBLESHOOTING 40 TABLES CHARTS DIAGRAMS 41 Diagram 1 43 Diagram 2 44 PARTS DIAGRAM 45 Cabinet Assembly 45 Electrical Panel 46 Controller and Arm Assembly 47 Motor and Gearbox 48 Top Plate...

Page 4: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 5: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 8: ...ECTS Always be aware of the position of the material and the swing area in which the material will travel The material will swing with significant force This swing area will create pinch points and th...

Page 9: ...d downs safety glasses dust masks and hearing protection can reduce your potential for injury But even the best guard will not make up for poor judgment carelessness or inattention Always use common s...

Page 10: ...Dress appropriately DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine parts Protective clothing and steel toe shoes are recommended when using machinery Wear a res...

Page 11: ...warning labels on prescriptions If there is any doubt DO NOT operate the machine 20 Turn off power before checking cleaning or replacing any parts 21 DO NOT touch live electrical components or parts...

Page 12: ...ength of 64000 PSI mild steel TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...ne to the required position and lower gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines...

Page 15: ...ING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Page 16: ...d The material is hooked by the bending dies hook arm and is powerfully rotated in the clockwise direction As the bending die rotates the counter die remains stationary forcing the material to conform...

Page 17: ...14 14 GETTING TO KNOW YOUR MACHINE D F G I K N L M A B C E H J...

Page 18: ...ndle Drag Link Works between the spindle and the counter die mount to eliminate deflection between the spindle and the counter die during the bend F Hitch Pin shown with a counter die installed For mo...

Page 19: ...n low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is e...

Page 20: ...ately Power cord connection 1 Turn the main disconnect switch on the control panel to the OFF position 2 Unwrap the power cord and route the cord away from the machine toward the power supply a Route...

Page 21: ...er or drive motor needs servicing In the Home or 0 position the flat of the spindle drive keys are parallel to the machine frame The hook arm of the die will also be parallel when a die is installed 3...

Page 22: ...ve been completed press the Save button near the top of the screen If this is a new program the alpha key pad will open to allow the program to be named and saved Edit a Program 1 Select this feature...

Page 23: ...elected press VIEW EDIT Fig 4 4 After selecting the program line Touch the VIEW EDIT button and the program parameters will be displayed Fig 5 Press the View button in the upper right corner to change...

Page 24: ...page at a time Dashed lines in the name indicate that no program is saved to that location 3 After selecting the program touch the RUN button and the program parameters will be displayed Fig 6 4 Veri...

Page 25: ...e position Slow the Motor Speed to the slowest position if having difficulties tapping the foot pedals to get the exact setting The hook arm of the die will also be parallel when a die is installed 2...

Page 26: ...23 23 Operation Screen Shots OP Screen Figure 1 OP Screen Figure 2 OP Screen Figure 3 OP Screen Figure 4 OP Screen Figure 5 OP Screen Figure 6...

Page 27: ...24 24 OP Screen Figure 7 OP Screen Figure 8 OP Screen Figure 9 OP Screen Figure 10 OP Screen Figure 11 OP Screen Figure 12...

Page 28: ...es Contact Baileigh Industrial about your application o It will require a password to make the machine go past 200 degrees o Requires special tooling to allow removal of bent part If standard tooling...

Page 29: ...26 26 OEM Screen Figure 5 OEM Screen Figure 6 OEM Screen Figure 7 OEM Screen Figure 8 OEM Screen Figure 9 OEM Screen Figure 10...

Page 30: ...perfect 90 is obtained At that point document the actual machine degrees Full manual mode is the best place to do these tests Use the overbend amount and enter that value into the springback field MAT...

Page 31: ...e strut rods 2 Choose the desired bend die and with 3 lifting eye bolts and a forklift hoist or cherry picker pick the die and position over the spindle Use a rag and some cleaner to wipe the spindle...

Page 32: ...e material using Diagram 1 as a reference Diagram 1 shows a simple part bent on the same plane in the same direction Diagram 2 shows bending based off of a centerline in two directions For symmetrical...

Page 33: ...ly apply lubricant along the counterdie and the 1 2 of the material that contacts the counter die with a WD 40 style lubricant or equivalent Do not lubricate the bending die Lubricating the bending di...

Page 34: ...han shown into the counter die it will destroy the plastic slide Left Right In the left figure there is not enough material to complete the bend This bend will damage the dies The right figure shows a...

Page 35: ...y allowing for easy material removal 3 Activate the Reverse foot pedal and hold until the die reaches its home or 0 position If you are advancing the material open the counter die and then reverse mac...

Page 36: ...e D Tube outside diameter t Tube wall thickness a First bend arc angle H Height of offset b Second bend arc angle L Length of offset A First tangent R1 First radius B Straight between bends R2 Second...

Page 37: ...required by the bending machine to form the bend Neutral Axis That portion of the pipe or tube that is neither in compression or tension O D Outside diameter in inches of the tube or pipe Out of Plane...

Page 38: ...primarily for polished aluminum Steel rollers would be used for non polished materials Some aluminum will crack as it is being bent 6061 T6 is very hard and may need to be annealed or ordered in the...

Page 39: ...Note tighten clamps without material in the die The clamps are lift and turn so you can position them anywhere This allows the handles to clear the counter die mount during bending 4 Insert the materi...

Page 40: ...to be bent and repeat these steps Large Size Square When bending larger than 1 5 38 1mm thinner wall square tubing the counter die position seems to work better between 1 2 and 1 12 7 25 4mm farther...

Page 41: ...nt to all non painted surfaces Note Proper maintenance can increase the life expectancy of your machine Gear Box Oil The main Planetary Gear Box is lubed with 80W90 gear lube Check and replace the gea...

Page 42: ...39 39 ELECTRICAL SCHEMATIC...

Page 43: ...ll thickness Too tight of a clr Replace counter die Replace die Verify material size is correct Verify clr Twisting material Bend die is not bolted down Misaligned counter die worn spindle bearing Ver...

Page 44: ...091 0 126 1 2 0 840 0 700 0 080 0 109 0 147 0 188 0 294 3 4 1 050 0 700 0 080 0 113 0 154 0 219 0 308 1 1 315 0 700 0 110 0 133 0 179 0 250 0 358 1 1 4 1 660 0 700 0 110 0 140 0 191 0 250 0 382 1 1 2...

Page 45: ...0 6631 68 1 1866 9 0 1571 39 0 6806 69 1 2041 10 0 1745 40 0 6980 70 1 2215 11 0 1920 41 0 7155 71 1 2390 12 0 2094 42 0 7329 72 1 2564 13 0 2269 43 0 7504 73 1 2739 14 0 2443 44 0 7678 74 1 2913 15 0...

Page 46: ...43 43 Diagram 1...

Page 47: ...44 44 Diagram 2...

Page 48: ...45 45 PARTS DIAGRAM Cabinet Assembly...

Page 49: ...46 46 Electrical Panel...

Page 50: ...47 47 Controller and Arm Assembly...

Page 51: ...48 48 Motor and Gearbox...

Page 52: ...49 49 Top Plate Assembly...

Page 53: ...50 50 Spindle Assembly...

Page 54: ...51 51 Lead Screw Assembly...

Page 55: ...52 52 Strut Rods...

Page 56: ...Plate 1 15 M480 7A007 Drag Link Short 1 16 M480 7A008 Acme Nut 1 17 M480 5A006 Lead Screw 1 18 PP 1540 Gearbox 1 19 M480 7A012 Washer Spacer 1 20 PP 1580 160 x 200 x 9 5 Thrust Washer 2 21 PP 1581 16...

Page 57: ...28 38T Ring Gear 1 375 Bore 1 50 PP 1540 A Spline Coupler 1 51 BSM 0293 M24 x 3 0 x 45 SHCS 12 52 BS 0409 10 32 x 3 25 SHCS 2 53 BS 0397 6 Star Washer 2 54 BS 0075 1 2 Lock Washer 4 55 BS 0123 1 2 13...

Page 58: ...x 2 0 x 40 SHCS 4 83 BSM 0226 M18 x 2 5 x 215 SHCS 24 84 BSM 0075 M16 x 2 0 x 30 Hex FLG 6 85 BSM 0221 M24 x 3 0 x 170 SHCS 21 86 PP 2194 3 0ID x 3 25OD x 2 0 Bushing 2 87 BSM 0097 M24 Lock Washer 8 8...

Page 59: ...56 56 Item Part Number Description Qty 103 BS 0398 6 32 x 25 Machine Screw 2 104 M480 6A028 25 x 25 x 1 0 Key 1 105 BSM 0294 M4 x 0 7 x 6 Set Screw 2 NOTES...

Page 60: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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