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TIP OVER HAZARD 

 

THIS MACHINE MUST BE ANCHORED TO THE BENCH.

 To prevent 

possible tip over from unbalanced operation, properly anchor this machine 
to a suitable bench surface. If not familiar with such anchoring, consult a 
machinery rigging company trained and familiar with such installations and 
operations. 

 

CALIFORNIA PROPOSITION 65 

 

WARNING: Cancer and Reproductive Harm. 
www.P65Warnings.ca.gov 

 
 

SAFETY PRECAUTIONS 

 

Wood working can be dangerous if safe and proper operating procedures are not followed. As 
with all machinery, there are certain hazards involved with the operation of the product. Using 
the machine with respect and caution will considerably lessen the possibility of personal injury. 
However, if normal safety precautions are overlooked or ignored, personal injury to the operator 
may result. 
Safety equipment such as guards, push sticks, hold-downs, feather boards, goggles, dust 
masks and hearing protection can reduce your potential for injury. But even the best guard will 
not make up for poor judgment, carelessness or inattention. 

Always use common sense 

and 

exercise 

caution

 

in the workshop. If a procedure feels dangerous, don’t try it. 

REMEMBER:

 

Your personal safety is your responsibility

 

 

Dear Valued Customer: 

  All Baileigh woodworking machines should be used only for their intended use. 

  Baileigh does not recommend or endorse making any modifications or alterations to a 

Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of 
injury to the operator or others and may do substantial damage to the machine. 

  Any modifications or alterations to a Baileigh machine will invalidate the machine

’s warranty. 

Please enjoy your Baileigh machine! ....Please enjoy it SAFELY!

 

WARNING:

 FAILURE TO FOLLOW THESE RULES MAY RESULT IN 

SERIOUS PERSONAL INJURY 

Summary of Contents for DP-4016B

Page 1: ...igh Industrial Holdings LLC does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or oth...

Page 2: ...MACHINE 15 ASSEMBLY AND SET UP 17 ELECTRICAL 19 ELECTRICAL SCHEMATIC 21 OPERATING ADJUSTMENTS 22 Belt Speed Change 22 Drill Head and Worktable Adjustment 23 Depth Stop 24 Drill Protection Guard 25 OPE...

Page 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 4: ...es provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall b...

Page 5: ...ption of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...NG POINTS AND CUTTING HAZARD NEVER place hands fingers or any part of your body on or near rotating tooling This tooling can be extremely dangerous if you do not follow proper safety procedures Keep h...

Page 8: ...or may result Safety equipment such as guards push sticks hold downs feather boards goggles dust masks and hearing protection can reduce your potential for injury But even the best guard will not make...

Page 9: ...when using machinery Wear a restrictive hair covering to contain long hair 10 Use eye protection Always wear ISO approved protective eye wear when operating machinery Wear a full face shield if you a...

Page 10: ...e the machine is operating 26 Make sure it is possible to move freely around the machine and associated equipment The floor should be kept clean and dry and the surrounding area well illuminated so th...

Page 11: ...30mm OC Column Diameter Material 2 75 70mm Cast Iron Number of Spindle Speeds 5 Pulleys Materials Cast Iron Range of Spindle Speeds 250 2900RPM Power Transmission Micro Poly V Belt Base Work Area 10 6...

Page 12: ...des For specific application needs or future machine purchases contact the Sales Department at sales baileigh com Phone 920 684 4990 or Fax 920 684 3944 Note The photos and illustrations used in this...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and c...

Page 15: ...ING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Page 16: ...properly reinforced to support the total weight The strongest mounting option is where the holes are drilled all the way through the workbench and the machine is secured with bolts washers and nuts Tw...

Page 17: ...15 15 GETTING TO KNOW YOUR MACHINE G E I D J C K M O H R S P Q B A F L N...

Page 18: ...L Table Elevation Lift Lower Handle M Quill Feed Handle N Column O Table Elevation Lock Handle P Emergency Stop Button Estop In the event of incorrect operation or dangerous conditions the machine can...

Page 19: ...e assembly to the bench with the anchor bolts 5 Check that the stop collar A is secure to the column 6 Using an appropriate lifting devise carefully lift the head assembly out of the carton and over t...

Page 20: ...djustment bushing onto the top of the shaft and align the lock screw D with the groove in the shaft 18 Tighten the lock screw D just enough to hold the shaft at the desired height 19 Install the flat...

Page 21: ...indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resist...

Page 22: ...he minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causin...

Page 23: ...CHIIB 1 2W 50mA SQ4 Chuck Shield Micro Switch KW7 LEMA CE 125 250V 8A SB3 Start Switch LA115 A5 10BN GQELE CE Ui 600V Ith 10A SB1 Stop Switch LA115 A5 01BN GQELE CE Ui 600V Ith 10A SB2 Emergency Stop...

Page 24: ...lley of the pullies onto a smaller pulley to remove additional belt tension 8 Position the belt on smaller of the pullies to be used for the new speed and then rotate the pullies by hand and work the...

Page 25: ...Tighten the head to column clamping bolt B 5 Slide the retaining ring up tight to the bottom of the drill head and securely tighten the socket head screw A 6 Carefully release the column clamping bol...

Page 26: ...tilt 3 When the table is at the desired tilt angle hold in position and tighten the nut E Depth Stop This drill press comes with a depth stop adjustment for use when drilling 1 Loosen the depth colla...

Page 27: ...nd position 1 Loosen the two thumb knobs A to increase or decrease the height of the drill guard 2 Slide the lower half of the guard up or down within the slots to set the height 3 Tighten the thumb k...

Page 28: ...and galling to assure maximum gripping OPERATION 1 Secure drill bit in the chuck Insert the drill into the chuck jaws at least 1 25 4mm when possible but do not insert it so far that the jaws touch t...

Page 29: ...e outer comers of the cutting edges indicates that the speed is too high A drill chipping or braking out at the cutting edges indicates that either the feed is too heavy or the drill has been ground w...

Page 30: ...earance Drill Speed Guide SPEED RANGE RPM WOOD ZINC DIECAST ALUMINUM BRASS PLASTIC in mm in mm in mm in mm 2600 1 4 6 4 3 16 4 8 5 32 4 0 1 8 3 2 1350 2100 3 8 9 5 1 4 6 4 7 32 5 5 3 16 4 8 1190 1350...

Page 31: ...hanisms or may inflict injury to yourself or others Weekly Maintenance Lubricate threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Clean the machine a...

Page 32: ...the teeth of the rack with a 2 grease Fully extend the spindle and lightly grease the spindle shaft A coat of automotive type paste wax applied to the table and column will help to keep the surfaces c...

Page 33: ...ll Sharpen drill Lack of rigidity in hold down method Check that all T slot hold downs are tight and that table lock and drill head bolts are tight Speed too fast for material and drill size Check spi...

Page 34: ...32 32 PARTS DIAGRAM...

Page 35: ...S1601010 Cover 1 14 M5X12GB70B Hex Socket Cap Screw M5 12 4 15 CLP15GB894D1B C Clip M15 1 16 M6X12GB77B Set screw M5 12 3 17 S1601009 Crank Arm Handle Assembly 1 18 S1601011 Retaining Ring 1 19 S1401...

Page 36: ...47 PIN8X25GB879D1B Pin 8 25mm 1 49 S1604002 Pinion Shaft 1 50 M4X8GB818B Cross Pan Head Screw M4 8 1 51 S1609009 Indicator 1 52 PIN4X16GB879D1B Pin 4 16mm 2 53 S1604012 Bolt 1 56 M5X12GB818B Cross Pa...

Page 37: ...14 Proximity Switch Seat 1 90 LJC1 3 24 Proximity Switch 1 91 M4X16GB818B Cross Pan Head Screw M4 16 2 92 M6X8GB77B Set screw M6 8 1 93 BL Logo 1 94 S1605012 Foam Pads 6 95 S1605006 01 Spindle Pulley...

Page 38: ...pring 1 6 15 75 2 125 8mm Steel Ball 8mm 2 126 S1609004 Chuck Guard Micro Switch Assembly 1 127 M6X35GB70D1B Hex Socket Cap Screw M6 35 4 128 PIN3X10GB879D1B Pin 3 10mm 1 129 S1609006 Spacer 1 130 WSH...

Page 39: ...37 37 Item Part No Description Size Qty DP ACC 05 L Hex Wrench not shown 5mm 1 DP ACC 06 L Hex Wrench not shown 10mm 1 NOTES...

Page 40: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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