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1. 

FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE 
MACHINE.

 

Learn the machine’s application and limitations as well as the specific hazards.

 

2. 

Only trained and qualified personnel can operate this machine. 

3. 

Make sure guards are in place and in proper working order before operating 
machinery. 

4. 

Remove any adjusting tools.

 Before operating the machine, make sure any adjusting tools 

have been removed. 

5. 

Keep work area clean.

 Cluttered areas invite injuries. 

6. 

Overloading machine.

 By overloading the machine, you may cause injury from flying parts. 

DO NOT

 exceed the specified machine capacities. 

7. 

Do not force tool.

 Your machine will do a better and safer job if used as intended. 

DO NOT

 

use inappropriate attachments in an attempt to exceed the machines rated capacity. 

8. 

Use the right tool for the job.

 

DO NOT

 attempt to force a small tool or attachment to do 

the work of a large industrial tool. 

DO NOT

 use a tool for a purpose for which it was not 

intended. 

9. 

Dress appropriately.

 

DO NOT

 wear loose fitting clothing or jewelry as they can be caught 

in moving machine parts. Protective clothing and steel toe shoes are recommended when 
using machinery. Wear a restrictive hair covering to contain long hair. 

10. 

Use eye protection

. Always wear ISO approved protective eye wear when operating 

machinery. Wear a full-face shield if you are producing metal filings. Eye wear shall be 
impact resistant, protective safety glasses with side shields which comply with ANSI Z87.1 
specification. Use of eye wear which does not comply with ANSI Z87.1 specification could 
result in severe injury from breakage of eye protection. 

11. 

Do not overreach

. Maintain proper footing and balance at all times. 

DO NOT

 reach over or 

across a running machine. 

12. 

Stay alert

. Watch what you are doing and use common sense. 

DO NOT

 operate any tool or 

machine when you are tired. 

13. 

Check for damaged parts

. Before using any tool or machine, carefully check any part that 

appears damaged. Check for alignment and binding of moving parts that may affect proper 
machine operation. 

14. 

Observe work area conditions

DO NOT

 use machines or power tools in damp or wet 

locations. Do not expose to rain. Keep work area well lighted. 

DO NOT

 use electrically 

powered tools in the presence of flammable gases or liquids. 

15. 

DO NOT operate machine if under the influence of alcohol or drugs

. Read warning 

labels on prescriptions. If there is any doubt, 

DO NOT

 operate the machine. 

16. 

DO NOT 

touch live electrical components or parts.

 

Summary of Contents for DP-4016B

Page 1: ...igh Industrial Holdings LLC does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or oth...

Page 2: ...MACHINE 15 ASSEMBLY AND SET UP 17 ELECTRICAL 19 ELECTRICAL SCHEMATIC 21 OPERATING ADJUSTMENTS 22 Belt Speed Change 22 Drill Head and Worktable Adjustment 23 Depth Stop 24 Drill Protection Guard 25 OPE...

Page 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 4: ...es provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall b...

Page 5: ...ption of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...NG POINTS AND CUTTING HAZARD NEVER place hands fingers or any part of your body on or near rotating tooling This tooling can be extremely dangerous if you do not follow proper safety procedures Keep h...

Page 8: ...or may result Safety equipment such as guards push sticks hold downs feather boards goggles dust masks and hearing protection can reduce your potential for injury But even the best guard will not make...

Page 9: ...when using machinery Wear a restrictive hair covering to contain long hair 10 Use eye protection Always wear ISO approved protective eye wear when operating machinery Wear a full face shield if you a...

Page 10: ...e the machine is operating 26 Make sure it is possible to move freely around the machine and associated equipment The floor should be kept clean and dry and the surrounding area well illuminated so th...

Page 11: ...30mm OC Column Diameter Material 2 75 70mm Cast Iron Number of Spindle Speeds 5 Pulleys Materials Cast Iron Range of Spindle Speeds 250 2900RPM Power Transmission Micro Poly V Belt Base Work Area 10 6...

Page 12: ...des For specific application needs or future machine purchases contact the Sales Department at sales baileigh com Phone 920 684 4990 or Fax 920 684 3944 Note The photos and illustrations used in this...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and c...

Page 15: ...ING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Page 16: ...properly reinforced to support the total weight The strongest mounting option is where the holes are drilled all the way through the workbench and the machine is secured with bolts washers and nuts Tw...

Page 17: ...15 15 GETTING TO KNOW YOUR MACHINE G E I D J C K M O H R S P Q B A F L N...

Page 18: ...L Table Elevation Lift Lower Handle M Quill Feed Handle N Column O Table Elevation Lock Handle P Emergency Stop Button Estop In the event of incorrect operation or dangerous conditions the machine can...

Page 19: ...e assembly to the bench with the anchor bolts 5 Check that the stop collar A is secure to the column 6 Using an appropriate lifting devise carefully lift the head assembly out of the carton and over t...

Page 20: ...djustment bushing onto the top of the shaft and align the lock screw D with the groove in the shaft 18 Tighten the lock screw D just enough to hold the shaft at the desired height 19 Install the flat...

Page 21: ...indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resist...

Page 22: ...he minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causin...

Page 23: ...CHIIB 1 2W 50mA SQ4 Chuck Shield Micro Switch KW7 LEMA CE 125 250V 8A SB3 Start Switch LA115 A5 10BN GQELE CE Ui 600V Ith 10A SB1 Stop Switch LA115 A5 01BN GQELE CE Ui 600V Ith 10A SB2 Emergency Stop...

Page 24: ...lley of the pullies onto a smaller pulley to remove additional belt tension 8 Position the belt on smaller of the pullies to be used for the new speed and then rotate the pullies by hand and work the...

Page 25: ...Tighten the head to column clamping bolt B 5 Slide the retaining ring up tight to the bottom of the drill head and securely tighten the socket head screw A 6 Carefully release the column clamping bol...

Page 26: ...tilt 3 When the table is at the desired tilt angle hold in position and tighten the nut E Depth Stop This drill press comes with a depth stop adjustment for use when drilling 1 Loosen the depth colla...

Page 27: ...nd position 1 Loosen the two thumb knobs A to increase or decrease the height of the drill guard 2 Slide the lower half of the guard up or down within the slots to set the height 3 Tighten the thumb k...

Page 28: ...and galling to assure maximum gripping OPERATION 1 Secure drill bit in the chuck Insert the drill into the chuck jaws at least 1 25 4mm when possible but do not insert it so far that the jaws touch t...

Page 29: ...e outer comers of the cutting edges indicates that the speed is too high A drill chipping or braking out at the cutting edges indicates that either the feed is too heavy or the drill has been ground w...

Page 30: ...earance Drill Speed Guide SPEED RANGE RPM WOOD ZINC DIECAST ALUMINUM BRASS PLASTIC in mm in mm in mm in mm 2600 1 4 6 4 3 16 4 8 5 32 4 0 1 8 3 2 1350 2100 3 8 9 5 1 4 6 4 7 32 5 5 3 16 4 8 1190 1350...

Page 31: ...hanisms or may inflict injury to yourself or others Weekly Maintenance Lubricate threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Clean the machine a...

Page 32: ...the teeth of the rack with a 2 grease Fully extend the spindle and lightly grease the spindle shaft A coat of automotive type paste wax applied to the table and column will help to keep the surfaces c...

Page 33: ...ll Sharpen drill Lack of rigidity in hold down method Check that all T slot hold downs are tight and that table lock and drill head bolts are tight Speed too fast for material and drill size Check spi...

Page 34: ...32 32 PARTS DIAGRAM...

Page 35: ...S1601010 Cover 1 14 M5X12GB70B Hex Socket Cap Screw M5 12 4 15 CLP15GB894D1B C Clip M15 1 16 M6X12GB77B Set screw M5 12 3 17 S1601009 Crank Arm Handle Assembly 1 18 S1601011 Retaining Ring 1 19 S1401...

Page 36: ...47 PIN8X25GB879D1B Pin 8 25mm 1 49 S1604002 Pinion Shaft 1 50 M4X8GB818B Cross Pan Head Screw M4 8 1 51 S1609009 Indicator 1 52 PIN4X16GB879D1B Pin 4 16mm 2 53 S1604012 Bolt 1 56 M5X12GB818B Cross Pa...

Page 37: ...14 Proximity Switch Seat 1 90 LJC1 3 24 Proximity Switch 1 91 M4X16GB818B Cross Pan Head Screw M4 16 2 92 M6X8GB77B Set screw M6 8 1 93 BL Logo 1 94 S1605012 Foam Pads 6 95 S1605006 01 Spindle Pulley...

Page 38: ...pring 1 6 15 75 2 125 8mm Steel Ball 8mm 2 126 S1609004 Chuck Guard Micro Switch Assembly 1 127 M6X35GB70D1B Hex Socket Cap Screw M6 35 4 128 PIN3X10GB879D1B Pin 3 10mm 1 129 S1609006 Spacer 1 130 WSH...

Page 39: ...37 37 Item Part No Description Size Qty DP ACC 05 L Hex Wrench not shown 5mm 1 DP ACC 06 L Hex Wrench not shown 10mm 1 NOTES...

Page 40: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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