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OPERATOR’S MANUAL

TILTING OPEN BEAM PRESS BRAKE

MODEL: BP-4830

Baileigh Industrial Holdings LLC

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

© 2020 Baileigh Industrial Holdings LLC

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident,
negligence, or other occurrence.

Rev. 06/2020

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Summary of Contents for BP-4830

Page 1: ...020 Baileigh Industrial Holdings LLC REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not as...

Page 2: ...O KNOW YOUR MACHINE 13 ASSEMBLY AND SET UP 15 ELECTRICAL 16 OPERATION 18 Bending 18 Punch Beam Open and Close 18 Depth Stop Adjustment 20 ROTATING AND ADJUSTING DIE 21 BENDING ALLOWANCE 22 UNDERSTANDI...

Page 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 4: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...devices such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises HYDRAULIC HOSE FAILURE Exercise CAUTION around hydraulic hoses in case of a hose or fitting failure...

Page 8: ...op If a procedure feels dangerous don t try it REMEMBER Your personal safety is your responsibility Dear Valued Customer All Baileigh machines should be used only for their intended use Baileigh does...

Page 9: ...s 12 Do not overreach Maintain proper footing and balance at all times DO NOT reach over or across a running machine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool...

Page 10: ...31 5 x 49 2 1990 x 800 x 1250mm Packing Size 85 4 x 36 2 x 56 3 2170 x 920 x 1430mm N W G W 1147 1367lbs 520 620kg Based on a material tensile strength of 60000 PSI mild steel 100000 PSI stainless ste...

Page 11: ...ge painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for prot...

Page 12: ...o the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and ca...

Page 13: ...ING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Page 14: ...e of the machine If none exist use SHELL BRAND 46 or 68 hydraulic oil or an equivalent with similar specifications Based upon location temperature and availability Verify that any cylinder rams are is...

Page 15: ...13 13 GETTING TO KNOW YOUR MACHINE A D F G E B C H I B C L J M N K K...

Page 16: ...ctive the punch cylinder to open or close H Depth Stop Adjust in a coarse and fine adjustment When adjusted the stop will active a limit switch and stop down travel and allow for repeated bends to the...

Page 17: ...head cap screws shipped with the press Remove the screws and then install and tighten the screws to secure the stop to the table beam WARNING For your own safety DO NOT connect the machine to the pow...

Page 18: ...n low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is e...

Page 19: ...Unwrap the power cord and route the cord away from the machine toward the power supply a Route the power cord so that it will NOT become entangled in the machine in any way b Route the cord to the po...

Page 20: ...the at right position for opening the punch beam First remove the three punch lock pins Press and hold the punch open button while stepping on right foot pedal to rise the punch beam Remove the work...

Page 21: ...he press to bend material with the blade open NEVER operate the press to bend material until all three removable pins are installed and tightened Operating the press to bend with the pins removed or l...

Page 22: ...ed V groove is up and aligned with the punch 2 With a sample setup piece of material of the exact same type and thickness make a test bend to the desired angle 3 Stop the punch at the bottom of the be...

Page 23: ...die 4 With the die elevated Slowly rotate to the desired position and carefully lower the die down onto the bolster 5 Lower the punch gently into the selected V groove of the bottom die to position it...

Page 24: ...and stretch After the bending leaf is removed from the metal and the load is released the workpiece relaxes forcing the bent portion of the metal to return slightly to its original shape The key to o...

Page 25: ...by the material width in feet ie 1ft 2ft 3ft or 4ft 3 8 1 0 1 7 2 9 5 6 8 8 1 2 1 2 2 2 3 6 10 0 5 8 1 6 2 7 4 5 6 8 10 1 3 4 1 3 2 2 3 4 5 4 7 4 10 5 7 8 1 7 3 0 4 3 6 3 8 8 11 3 1 1 4 2 5 3 7 5 4 7...

Page 26: ...ce of the exact same material 4 Measure the distance from the top of the depth setting blocks to the top of the die Be sure to measure next to each adjustment screw and set them to all be the same mea...

Page 27: ...25 25 DEPTH of BEND CHART NOTES V Die Width Material Thickness 0 75 1 1 5 2 Deg Inches Deg Inches Deg Inches Deg Inches EXAMPLE 16GA 90 705...

Page 28: ...lent with similar specifications Based upon location temperature and availability 2 Keep hydraulic reservoir filled to 90 of capacity 3 DO NOT rely totally on the oil gauge as they can sometimes indic...

Page 29: ...27 27 PARTS DIAGRAM...

Page 30: ...Retaining Ring M20 4 14 Axis Pin 2 15 Joint 1 16 Upper Bracket for Left Guard 1 17 Hydraulic Cylinder for Turning 1 18 Upper Bracket for Left Guard 1 19 Lower Bracket for Guard 4 20 Connecting Base 1...

Page 31: ...Right Guard 2 45 Knob M8 x 25 1 46 Hexagon Socket Cap Screw M10 x 25 2 47 Hexagon Socket Cap Screw M10 x 20 2 48 Switch Box 1 49 Limit Switch Bracket 1 50 Indicator Panel 1 51 Electrical Box 1 52 Ele...

Page 32: ...30 30 ELECTRICAL SCHEMATIC...

Page 33: ...31 31 HYDRAULIC SCHEMATIC...

Page 34: ...32 32 NOTES...

Page 35: ...33 33 NOTES...

Page 36: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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